学科分类
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58 个结果
  • 简介:BondingofAl2O3tocuisperformeddirectlyusingTifoilattemperatureof1273K.Themicrostructureofthejointinterfaceisinuestigatedthroughscanningelectronmicroscope(SEM),electron.probemicroanalysis(EPMA)andX-raydiffraction(XRD).theeffectoftheinitialtifoilthicknessonthereactionlayerthicknessandthejointStrengthareinvestigated.

  • 标签: ALUMINA active BRAZING INTERFACIAL reaction joint
  • 简介:CreeppropertyofsolderalloysisoneoftheimportantfactorstoaffectthereliabilityofsolderedjointsinSMT(surfacemounttechnology).Particle-enhancementisawaytoimprovethepropertiesofsolderalloysandhascausedmuchmoreattentionthanbefore.Temperaturesappliedtosolderedjointsareoneoftheprimaryfactorsofaffectingcreeppropertiesofparticleenhancementcompositesolderedjoints.Inthispapersingleshearlapcreepspecimenswitha1mm2cross-sectionalareawerefabricatedusingCuparticleenhancement63Sn37Pbbasedcompositesolderedjointsand63Sn37Pbeutecticsolderedjointstoexaminetheinfluenceoftemperatureoncreepbehaviorofsolderedjoints.ResultsindicatedthatthecreepresistanceofsolderedjointsofCuparticleenhancement63Sn37Pbbasedcompositesolderedjointwasgenerallysuperiortothatoftheconventional63Sn37Pbsolderedjoint.Atthesametime,creeprupturelifeofthecompositesolderedjointwasdeclinedwithincreasingtemperatureanddropfasterthanthatoftheconventional63Sn37Pbeutecticsolderedjoint.

  • 标签: 铜颗粒增强 铅锡基复合焊接接头 温度 蠕变行为
  • 简介:Forthedevelopmentofalow-melting-pointfillermetalforbrazingaluminumalloys,aseriesofAl-Si-Cu-(Ni,Sn,Zn)fillermetalshavebeenstudied.Throughdifferentialthermalanalysis(DTA),themeltingtemperaturesofsuchAl-Si-Cu-(Ni,Sn,Zn)fillermetalsweredetermined.Theresultsshowthattheadditionof3wt.%-5wt.%SnintotheAl-6Si-15Cufillermetalcausesitssolidustemperaturetodecreasebyabout12℃.ThefillermetalwiththecompositionAl-6Si-l5Cu-2Niisproposed,whichpossessesameltingtemperaturerangeof512℃to520℃andamicrostructarethatincludesanAl-Cueutecticphases,Al-Si-Cueutecticphases,siliconparticlesandCu_2Al,AlNi_3,Al_7Cu_4NiandAl_3Ni_2intermetalliccompounds.Anadditionof5wt.%-7wt.%ZnintosuchAl-Si-Cufillermetalscausetheirsolidustemperaturestodropfurthertoavaluelowerthan498℃.MetallographicobservationsindicatethattheadditionofZnintotheAl-Si-CufillermetalinhibitstheformationoftheAl-Si,Al-CuandAl-Si-Cueutecticphases.TheremainingphasesareaAl_2Cuintermetalliecompound,anα-Alsolidsolutionandsiliconparticles.

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  • 简介:本文结合生产实践,简要分析提出了CO2气体保护焊目前所存在的缺陷与问题,并提出了相应的解决方法与CO2气体保护焊的发展趋势。

  • 标签: CO2气体保护焊 缺陷 趋势
  • 简介:Cracksmayeasilyoccurinthefusionweldbetweenvanadiumalloysandstainlesssteelduetothebrittleintermetallicsandweldingstress.Thehighvacuumelectronbeambraze-weldinghasbeensuccessfullyusedtojoinvanadiumalloy(V-5Cr-5Ti)tostainlesssteel(HR-2)withelectroplatedCuandAgcoating.Toinvestigatetheeffectsofelectroplatedcoatingontheweldability,thejointappearance,themicrostructureandthemechanicalpropertiesofthejointshavebeenthoroughlyanalyzed.Theresultsshowthatthejointsurfaceconfigurationwasgoodandrootreinforcementwasfullandsmooth.Areactionzone(RZ)wasgainedontheinterfacebetweentheVSCrSTialloyandHR-2stainlesssteelbasemetals.Thewidthofreactionzoneatthetopofthejointwasupto0.65mm,widerthanthatinthebottomofthejoint(0.46mm).Thereactionzoneconsistedofconsiderablysmallerdendriticstructureswithanaveragegrainsizeoflessthan10μm.ElementAgandCualmostenrichedtheinterfacebetweenV-5Cr-5TialloysubstrateandRZ,servingasaphysicalbarrierwhichdecreasesoravoidstheformationofintermetallics.Themaximumtensilestrengthofvanadiumalloy/stainlesssteeldissimilaralloyjointwasmorethan300MPa.Thejointwasdefectsfree.

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  • 简介:我国是铝的第一生产大国,但是在上世纪80年代初,因铝导体生产工艺低下严重影响了铝导体的使用。主要制约铝导体推广和使用因素是达不到国际公认的61%IACS导电率水平,以及与导电率相矛盾的断裂强度与伸长率,这就严重地制约了铝导体的使用。随着科学技术的不断发展,铝导体加工工艺的不断进步,人们想出了可在铝的熔炼过程中加入一些其他元素,来弥补铝导体性能的不足,发展到今天就形成了铝合金导体。从2005年开始,铝合金导体在电缆中的使用逐步发展起来,由于铝合金导体除了在导电率上与铜存在差距,在导体压蠕变、柔韧性、抗腐蚀以及电缆敷设方面都优于铜导体电缆,同时,在导电率上也可以通过扩大导体截面来弥补载流量的缺陷,从而人们也慢慢开始使用铝合金材料作为电缆导体。

  • 标签: 铝合金材料 电线电缆 导电率 载流量 熔炼过程 加工工艺
  • 简介:AvisiontrackingsystemofrobotCO2shorttransferweldingWuRenyu;WangGuodongandLiXiaoqi(TianjinUniversity)ZhangLianchang(MotorolaC?..

  • 标签: ROBOT WELDING real-time control image processing
  • 简介:SolderingofLD31aluminumalloysusingSn-PbsolderpasteafterelectricbrushplatingNiandCucoatingswasnvestigated.ThetechnologyofelectricbrushplatingNiandCuwasstudiedandplatingsolutionwasdeveloped.Themicrostructureofthecoatings,solderedjointandfracturefacewereanalyzedusingopticmicroscopy,SEMandEDX.Theshearstrengthofsolderedjointcouldreachashighas26.83MPa.Theresultsshowedthatreliablesolderedjointcouldbeobtainedat230℃,theadhesionofcoatingsandLD31aluminumalloysubstratewashighenoughtobearthethermalprocessinthesoldering.

  • 标签: ld31铝合金 电刷电镀 低温焊接
  • 简介:中航工业北京赛福斯特技术有限公司(中国搅拌摩擦焊中心)在传统低熔点合金(铝合金、镁合金、铜合金等)搅拌摩擦焊接技术研究的基础上,不断拓展搅拌摩擦焊在更多材料领域的应用研究,为满足航空航天等工业领域的特殊需求,目前逐步向高熔点合金材料展开探索研究。钛合金作为航空轻质高强度金属,在未来新型飞机制造中具有巨大的潜力,

  • 标签: 北京赛福斯特技术有限公司 中国搅拌摩擦焊中心 高熔点合金 钛合金 工业领域 航空航天
  • 简介:本文介绍了CO2气体保护电弧焊的冶金特点,CO2气体保护电弧焊焊接过程中的熔滴过渡形式;从焊丝的冶金过程,焊接时的工艺参数的选择及调整等方面探讨了汽车白车身CO2焊接质量的控制。

  • 标签: 汽车白车身 CO2焊接 质量
  • 简介:IntheautomaticCO2arcwelding,thealterationoftheverticaldistancebetweentheweldingtorchandtheworkpiecehasastrongeffectontheweldingparameterssuchasweldingcurrentandvoltage,withtheresultthattheappearanceandqualityofweldarenotsteady.Toweakentheinfluenceofthedistancealteration,amethodisputforwardinthepaper.Themethodisthatthealternatewire-feedcontrolisusedforcompensatingtheweldingcurrent.Onthebasisoftheoreticalanalysis,astaticnumericalmodelforalternatewire-feedcontrolisestablished.Theexperimentsshowthatthemodel-basedregulationofthewirefeedratecancompensatetheweldingcurrentandensuretheappearanceofweld.Whenthealterationofverticaldistancebetweenthetorchandtheworkpieceisgreater,notonlyisthewirefeedrateregulated,buttheoutputvoltageofthepowersourceisadjustedtoensuretheappearanceandqualityofweld.

  • 标签: 二氧化碳电弧焊 金属丝延伸 进料效率 力学平衡
  • 简介:本文介绍了CO2焊工艺方法及其高效、优质、低成本的综合优越性以及在石油、化工、天然气工程建设中的应用与发展,不同种类的气体与焊丝相组合的工艺特点及控制焊缝成形的操作技术。

  • 标签: CO2焊 综合机械性能 应用