学科分类
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58 个结果
  • 简介:TheCu/Sn-3.OAg-0.5Cu/Cubuttingsolderjointswerefabricatedtoinvestigatetheevolutionoftheinterfacialintermetalliccompound(IMC)andthedegradationofthetensilestrengthofsolderjointsundertheeffectofelectromigration(EM)andagingprocesses.Scanningelectronmicroscopy(SEM)resultsindicatedthattheCu_6Sn_5interfacialIMCpresentedobviousasymmetricalgrowthwiththeincreaseofEMtimeundercurrentdensityof1.78×10~4A/cm~2at100℃,andthegrowthofanodicIMCpresentedaparabolicrelationshipwithtimewhilethecathodicIMCgotthinnergradually.However,asforagingsamplesat100℃withoutcurrentstressing,theCu_6Sn_5IMCpresentedasymmetricalgrowthwithaslowerratethantheanodicIMCofEMsamples.Thetensileresultsindicatedthatthetensilestrengthofthesolderjointsundercurrentstressdeclinedmoredrasticwithtimethantheagingsamples,andthefracturemodetransformedfromductilefracturetobrittlefracturequicklywhilethefracturemodeofagingsamplestransformedfromcup-coneshapedfracturetomicroporousgatheringfractureinaslowway.

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  • 简介:在气候比较干燥的北方地区,6061铝合金真空钎焊环境湿度不应大于50%,LF21合金真空钎焊环境湿度不应大于70%。受潮的焊料在高温下易发生水解,产生不熔的残渣(Al2O3),不能完全渗透到基材中,致使零件表面产生颗粒状、凸起麻点,影响外观和产品质量。通过此问题的处理表明,真空钎焊环境湿度对焊接质量有着重要的影响。

  • 标签: 真空钎焊 焊料 氧化膜 湿度
  • 简介:钼及钼合金是一种极具应用前景的材料,但钼及钼合金对气体杂质污染敏感,呈现低温脆化、高温氧化的特点,焊接接头韧性、强度等性能较差。因此,国内外学者对其进行了研究。本文综述了钼及钼合金的焊接技术及工程应用,对钼及钼合金焊接中出现的问题进行了总结分析,指出改善接头韧性、防止裂纹和气孔的产生是实现钼及钼合金焊接的关键。

  • 标签: 钼及钼合金 电子束焊 钨极氩弧焊 摩擦焊 钎焊
  • 简介:Theobjectiveofthisstudyistoinvestigatetheinfluenceofaddingtinyamountofmixedrareearth(La,Ce)andSrtoAl-20Cu-5Si-2Nifillermetal,byanalyzingthemicrostructure,wettabilityandmechanicalpropertiesofbrazedjoints.Theresultsshowthawiththeadditionofmixedrareearth(La,Ce)intoAl-20Cu-5Si-2Nialloy,theα-AlsolidsolutionaswellasCuAl_2(Ni)intermetalliccompoundphasesignificantlyreduced,whilemoreAl-SieutecticphaseandAl-Si-Cuternaryeutecticphasewereproduced.Andasmixedrareearth(La,Ce)addedin,thewettabilityofAl-20Cu-5Si-2Nifillermetaldecreased,whiletheshearstrengthofthebrazedjointsincreased.TheadditionofMinorSrmodificatedAl-20Cu-5Si-2Nifillermetal,furtherreducedtheCuAl_2(Ni)intermetalliccompoundphase,whichwaspartiallyreplacedAl-Si-Cuternaryeutecticphase.Asaresult,thetensilestrengthaswellasthewettabilityofthefillermetalwasimproved.

  • 标签: 混合稀土 钎焊接头 微观组织 钎料 金属间化合物相 填充金属
  • 简介:ESD(electrosparkdeposition)isapromisingprocesstoproducehardandwear-resistingcoatingsonmetallicsubstrates.InthispapermicrostructureandinterfacialcharacteristicsoftheWC92-Co8coatedontitaniumandcarbonsteelarepresented.Ametallurgicalbondingbetweenthecoatingandsubstrateisobtained.TheTielementwasfoundtodistributeinWC92-Co8atthemetalpool,aswellastheinterfacebydiffusion.SomenewphaseswereproducedinthecoatinglayerduetothechemicalreactionduringtheESDprocess.ExperimentalobservationandthermodynamicanalysiswereutilizedtostudythemechanismofESD.

  • 标签: WC92-Co8 硬质合金 电火花沉积 涂层 界面 ESD
  • 简介:针对某企业支架制造过程中采用二氧化碳气体保护焊,焊接接头出现大量未熔合缺陷,分析了未熔合产生的原因,并阐述了防止未熔合的措施。实践证明该措施有效地控制了未熔合缺陷,提高了焊缝合格率,获得了满意的焊缝质量,具有推广应用价值。同时,是否将“未熔合”焊接缺陷与“气孔和飞溅”相提并论,都是CO2焊时容易出现的缺陷,以引起同仁的重视。

  • 标签: 二氧化碳气体保护焊 未熔合 工艺措施
  • 简介:AnewkindofsimpleandflexibleCO_2weldingsystemwasdevelopedtocarryoutwaveformcontrol.ThesystemconsistedofIGBTinverter,PWMcircuitandmicroprocessorunit(MPU),inwhichtheoutputcurrentofconstantcurrent(CC)powersupplycouldbechangedaccordingtotransientphysicalstate,andthevariabledownsloperatecontrolcouldbeusedtoensureastableweldingprocess.Theweldingexperimentresultsprovedtheeffectivenessofthiscontrolapproach.

  • 标签: 二氧化碳保护焊 波形控制 微处理器 短路变换
  • 简介:本文结合高强铝合金自身的焊接特点与难点,论述了当前高强铝合金焊接的各种方法与新技术新工艺,探讨了提高焊接接头质量的措施,认为合理选择焊接方法结合对接头进行焊前、焊中或焊后的处理是获得优质焊接接头的关键,最后指出了高强铝合金焊接相关共性问题。

  • 标签: 高强铝合金 焊接性 热裂纹 接头软化 质量控制
  • 简介:铁镍基合金Incoloy825在焊接时容易出现热裂纹和气孔等缺陷;当在容器制造中受到不正确的加热(中温敏化)后,使用在某些介质中可能产生晶间腐蚀。缺陷的产生与原材料和焊接工艺有直接关系。在原材料方面应控制母材的化学成分和选择合适的焊材;在焊接工艺方面,焊前应保证母材和焊材干净,焊接过程中高温熔池和焊缝应得到有效保护,控制焊接参数,减小线能量,减少焊接接头在中温的停留时间。

  • 标签: 铁镍基合金 Incoloy825 中温敏化 焊接工艺
  • 简介:ThevacuuminductionbrazingofSiCparticulatereinforcedLY12alloymatrixcompositeusingAl-28Cu-5Si-2Mgfillermetalhasbeencarriedout.Themicrographofthejointinterfacewasobservedbyscanningelectronmicroscopy.Thejointstrengthwasdeterminedbysheartests.Theresultsshowthatbrazingtemperature,holdingtime,SiCparticlevolumepercentageandpostheattreatmentinfluencejointstrength.SiCparticleshappeninthebrazingseamandthedistributionofSiCparticlesinthejointisnotuniform.Particle-poorzonesinthejointexistnearthebasemetal,andparticleconcentratezonesexistinthecenterofthebrazingseam.Inaddition,thefailureofthecompositeispredominantlyinitiatedbytherootingofSiCparticleinthebrazingseamandthemicro-crackexpandedalongthebrazingseamwithlowenergy.

  • 标签: 真空铜焊接 焊缝强度 矩阵 微观结构
  • 简介:AnewsimulationmodelofCO2short-circuitingtransferweldingmaybeemployedtodevelopanewpatternofweldingmachineandtopredictweldingprocessparameterstoobtaintheoptimumweldingtechnologyproperties.Inthispaper,anewsimulatingmodelisdevelopedaccordingtotheAWP(adaptingweldingphysicsprocess)waveformcontrolmethod.Goodagreementisshownbetweenthepredictedandexperimentallydeterminedresults.ThemodelwillmakeanimportantpromotioninthedevelopmentofCO2arcweldingtechnique.

  • 标签: 二氧化碳电弧焊 仿真 焊接参数 预测 短路传递
  • 简介:CO2气体保护焊具有效率高、成本低、应用范围广等优点,且随着CO2焊接设备、焊接材料和焊接工艺的研究发展,使CO2气体保护焊在矿用汽车工业中获得广泛应用。

  • 标签: CO2气体保护焊 矿用汽车 应用
  • 简介:Thetungsten-inert-gas(TIG)arcweldingexperimentsofcementedcarbideYG30andsteel45werecarriedoutusingtheNi-Fe-Cfillingalloys.Theetaphasesandmechanicalpropertiesofweldedjointswereanalyzedbymeansofscanningelectronicmicroscope(SEM),transmissionelectronicmicroscope(TEM)coupledwithselecteddiffraction,electronicprobemicroanalysisandbendingstrengthmethods.Theexperimentalresultsshowthatthechemicalcompositionofthefillingalloysaffectsetaphaseformation.Whenthecarbonandnickelcontentsinfillingalloysare0.61wt%and55.29wt%,respectively,noetaphasesform.Andthejointbendingstrengthisthehighestto1.352GPa.Butiftheyare0.01wt%and55.38wt%,theetaphasesareformedattheboundariesofthecementedcarbideandtheweld,andthethicknessofetaphaselayerisabout110micrometers.Andthejointbendingstrengthislow.Usually,theseetaphasesareanomalouslygranular,andeasytoaccumulateattheboundariesbetweencementedcarbidesandtheweld.TheyaremultipleM6Crichintungstenandiron.

  • 标签: WC-CO 硬质合金 TIG焊 TEM 机械性能 焊接接头