学科分类
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42 个结果
  • 简介:针对某企业支架制造过程中采用二氧化碳气体保护焊,焊接接头出现大量未熔合缺陷,分析了未熔合产生的原因,并阐述了防止未熔合的措施。实践证明该措施有效地控制了未熔合缺陷,提高了焊缝合格率,获得了满意的焊缝质量,具有推广应用价值。同时,是否将“未熔合”焊接缺陷与“气孔和飞溅”相提并论,都是CO2焊时容易出现的缺陷,以引起同仁的重视。

  • 标签: 二氧化碳气体保护焊 未熔合 工艺措施
  • 简介:AnewkindofsimpleandflexibleCO_2weldingsystemwasdevelopedtocarryoutwaveformcontrol.ThesystemconsistedofIGBTinverter,PWMcircuitandmicroprocessorunit(MPU),inwhichtheoutputcurrentofconstantcurrent(CC)powersupplycouldbechangedaccordingtotransientphysicalstate,andthevariabledownsloperatecontrolcouldbeusedtoensureastableweldingprocess.Theweldingexperimentresultsprovedtheeffectivenessofthiscontrolapproach.

  • 标签: 二氧化碳保护焊 波形控制 微处理器 短路变换
  • 简介:Fe3AlandCr18-Ni8steelwerebondedinvacuumandaninterfacewasformedbetweenFe3AlandCr18-Ni8steel.Stressdistributionatthediffusion-bondedinterfacewasresearchedbynumericalsimulationandfiniteelementmethod(FEM).TheresultsindicatedthatthepeakstressappearedattheinterfacenearCr18-Ni8steelside.Thisisthekeyfactortoinducecrackatthisposition.Withtheenhancementofheatingtemperature,thepeakstressatthebondedinterfaceincreases.Whenthetemperatureis1100℃,thepeakstressisupto65.9MPa,whichisbiggerthanthatat1000℃by9.4%.Inaddition,thepeakstressbecomesbiggerwiththeincreaseofthethicknessofbasemetalfrom1mmto8mm.Whilethethicknessismorethan8mm,thepeakstressvariesslightlywiththechangeofthethickness.

  • 标签: 压力分布 铁铝金属间化合物 扩散粘结 铬镍钢
  • 简介:Theeffectsoftwopost-weldheattreatmentprocessesonthemicrostructureandfatiguepropertiesoftheelectronbeamweldedjointsof30CrMnSiNi2Asteelwerestudied.Electronbeamlocalpost-weldheattreatment(EBLPWHT),inavacuumchamber,immediatelyafterweldingandatraditionalfurnacewholepost-weldheattreatment(FWPWHT)wereaccepted.Theexperimentalresultsshowthat,afterEBLPWHT,themainmicrostructureofweldischangedfromcoarseacicularmartensiteintolathmartensite,andbasemetalischangedfromferriteandperliteintoupperbainiteandresidualaustenite,howeverthemicrostructuresofdifferentzonesofjointsinFWPWHTconditionsaretemperedsorbite.Thefatiguecrackgrowthrateda/dNofweldsandbasemetalarenotobviouslychangedamongEBLPWHT,FWPWHTtestandas-welded(AW)test,asthemechanicalpropertiesofmaterialshaveacertainbutnotlargeeffectontheda/dNofweldedjoints.TheresistancetonearthresholdfatiguecrackgrowthdataofweldedjointscanbelargelyimprovedbyEBLPWHTanditisrelatedtomicrostructureandcrackclosureeffect.

  • 标签: 微观结构 疲劳裂缝 电子束焊接 合金钢 局部加热处理
  • 简介:AnewsimulationmodelofCO2short-circuitingtransferweldingmaybeemployedtodevelopanewpatternofweldingmachineandtopredictweldingprocessparameterstoobtaintheoptimumweldingtechnologyproperties.Inthispaper,anewsimulatingmodelisdevelopedaccordingtotheAWP(adaptingweldingphysicsprocess)waveformcontrolmethod.Goodagreementisshownbetweenthepredictedandexperimentallydeterminedresults.ThemodelwillmakeanimportantpromotioninthedevelopmentofCO2arcweldingtechnique.

  • 标签: 二氧化碳电弧焊 仿真 焊接参数 预测 短路传递
  • 简介:CO2气体保护焊具有效率高、成本低、应用范围广等优点,且随着CO2焊接设备、焊接材料和焊接工艺的研究发展,使CO2气体保护焊在矿用汽车工业中获得广泛应用。

  • 标签: CO2气体保护焊 矿用汽车 应用
  • 简介:Laserblankweldingisbecomingmoreandmoreimportantintheautomotiveindustryandthequalityoftheweldiscriticalforasuccessfulapplication.Afullyautomatedsolutionisrequiredtoinspectthequalityoftheblanks.ThispaperpresentsavisioninspectionsystemwithaCMOScamerawhichusesART2networktoinspectthedefectson-linetoobtainthegeometryandthequalityoftheweldseam.TheneuralnetworkART2hasthecapabilityofself-learningfromtheenvironment.Itcandistinguishthedefectsthathavebeenlearnedbeforeandgivenewoutputsfornewdefects.SoART2networkissuitableforweldqualityinspectioninlaserblankwelding.Additionally,aCO_2laserisusedfortheblankbutt-welding.

  • 标签: 激光拼焊扳 ART2 神经网络 在线质量检验
  • 简介:Bead-on-plateCO2laserweldingof1000MPagradetransformationinducedplasticity(TRIP)steelwasconductedunderdifferentweldingpowers,weldingspeedsandshieldgases.Themacrostructuralandmicrostructuralfeaturesoftheweldedjointwereinvestigated.Theincreaseofweldingspeedreducedthewidthoftheweldbeadandtheporositiesintheweldbeadresultingfromthedifferentflowmodeofmeltedmetalinweldpool.ThedecreaseofweldingpoweroruseofshieldgasofheliumalsocontributedtothereductionofporosityinBead-on-plateCO2laserweldingof1000MPagradetransformationinducedplasticity(TRIP)steelwasconductedunderdifferentweldingpowers,weldingspeedsandshieldgases.Themacrostructuralandmicrostructuralfeaturesoftheweldedjointwereinvestigated.Theincreaseofweldingspeedreducedthewidthoftheweldbeadandtheporositiesintheweldbeadresultingfromthedifferentflowmodeofmeltedmetalinweldpool.Thedecreaseofweldingpoweroruseofshieldgasofheliumalsocontributedtothereductionofporosityintheweldbeadduetothealleviationofinducedplasmaformation,thusstabilizingthekeyhole.TheporosityformationintimatelycorrelatedwiththeevaporationofalloyelementMninthebasemetal.Thelaserweldedmetalhadsamemartensitemicrostructureasthatofwater-quenchedbasemetal.Theweldingparameterswhichincreasedcoolingrateallledtofinemicrostructuresoftheweldbead.

  • 标签: 二氧化碳激光焊接 塑性钢 宏观结构 微观结构
  • 简介:<正>从3月1日开始,消费者在国内购买电子信息产品的时候,将会看到越来越多的商品上带有一个绿色的"e"标或者一个橙色的数字标志。因为,中国《电子信息产品污染控制管理办法》3月1日起正式实施,1800多种新生产的电子信息产品都必须标有"电子信息产品污染控制标志"。尽管这将增加成本,但不少家电企业表示暂时不会提价。

  • 标签: 电子信息产品 电子产品 环保标志 污染控制管理 家电企业 字标志
  • 简介:Duetothedisturbancesofspatters,dustsandstrongarclight,itisdifficulttodetectthemoltenpooledgeandtheweldlinelocationinCO2weldingprocesses.Themedianfilteringandself-multiplicationwasemployedtopreprocesstheimageoftheCO2weldinginordertodetecteffectivelytheedgeofmoltenpoolandthelocationofweldline.TheB-splinewaveletalgorithmhasbeeninvestigated,theinfluenceofdifferentscalesandthresholdsontheresultsoftheedgedetectionhavebeencomparedandanalyzed.TheexperimentalresultsshowthatbetterperformancetoextracttheedgeofthemoltenpoolandthelocationofweldlinecanbeobtainedbyusingtheB-splinewavelettransform.Theproposededgedetectionapproachcanbefurtherappliedtothecontrolofmoltendepthandtheseamtracking.

  • 标签: 二氧化碳焊接 熔池 B-齿槽小波 边缘检测
  • 简介:Theobjectiveofthisstudyistoinvestigatetheinfluenceofaddingtinyamountofmixedrareearth(La,Ce)andSrtoAl-20Cu-5Si-2Nifillermetal,byanalyzingthemicrostructure,wettabilityandmechanicalpropertiesofbrazedjoints.Theresultsshowthawiththeadditionofmixedrareearth(La,Ce)intoAl-20Cu-5Si-2Nialloy,theα-AlsolidsolutionaswellasCuAl_2(Ni)intermetalliccompoundphasesignificantlyreduced,whilemoreAl-SieutecticphaseandAl-Si-Cuternaryeutecticphasewereproduced.Andasmixedrareearth(La,Ce)addedin,thewettabilityofAl-20Cu-5Si-2Nifillermetaldecreased,whiletheshearstrengthofthebrazedjointsincreased.TheadditionofMinorSrmodificatedAl-20Cu-5Si-2Nifillermetal,furtherreducedtheCuAl_2(Ni)intermetalliccompoundphase,whichwaspartiallyreplacedAl-Si-Cuternaryeutecticphase.Asaresult,thetensilestrengthaswellasthewettabilityofthefillermetalwasimproved.

  • 标签: 混合稀土 钎焊接头 微观组织 钎料 金属间化合物相 填充金属
  • 简介:LaserweldingwithfillerwireofAZ31magnesiumalloysisinvestigatedusingaCO2laserexperimentalsystem.Theeffectofthreedifferentfillerwiresonthejointpropertiesisresearched.Theresultsshowthattheweldappearancecanbeeffectivelyimprovedwhenusinglaserweldingwithfillerwire.ThemicrohardnessandtensilestrengthofjointsarealmostthesameasthoseofthebasemetalwhenERAZ31orERAZ61wireisadopted.However,whenthefillerwireofER5356aluminumalloyisused,themechanicalpropertiesofjointsbecomeworse.ForERAZ31andERAZ61fillerwires,themicrostructureofweldzoneshowssmalldendritegrains.Incomparison,forER5356fillerwire,theweldshowsastructureofsnowydendritesandmanyintermetalliccompoundsandeutecticphasesdistributeinthedendrites.Theseintermetallicconstituentswithlowmeltingpointincreasethetendencyofhotcrackandresultinfragilejointproperties.Therefore,ERAZ31andERAZ61wirearemoresuitablefillermaterialthanER5356forCO2laserweldingofAZ31magnesiumalloys.

  • 标签: 镁合金 激光焊接 焊接材料 焊接工艺
  • 简介:ComparisonofmechanicalpropertiesinweldedjointforCOarcweldingbyusingthemicro-sheartestandimpacttest¥ZhouLixia;WangShiyuanand?..

  • 标签: mechanical properties micro SHEAR TEST CO2
  • 简介:Thispaperintroducedthebasictheoryandalgorithmofthesurrogatedatamethod,whichproposedarigorouswaytodetecttherandomandseeminglystochasticcharacteristicsinasystem.TheGaussiandataandtheRosslerdatawereusedtoshowtheavailabilityandeffectivityofthismethod.Accordingtotheanalysisbythismethodbasedontheshort-circuitingcurrentsignalsundertheconditionsofthesamevoltageanddifferentwirefeedspeeds,itisdemonstratedthattheelectricalsignalstimeseriesexhibitapparentlyrandomnesswhentheweldingparametersdonotmatch.However,theelectricalsignalstimeseriesaredeterministicwhenamatchisfound.Thestabilityofshort-circuitingtransferprocesscouldbejudgedexactlybythemethodofsurrogatedata.

  • 标签: 替代数据法 时间序列 电信号 随机信号 测试 随机特性