简介:Inthepresentpaper,thegraphicalmethoddeterminationofoptimalweldingparametersofGMAWisdescribed.Somequalitycomplexcriteriathataretheratioofweldsizeshavebeenproposed.Thesecriteriaallowoptimizingtheshapeoftheweldmetalzone,reducingthelikelihoodofhotcracksformation,andreducingthestressconcentrationoftheweldatthetoe.Intheproposedmethodology,theearlierdescribedequationsconnectingtheweldingparametersandthewelddimensionsofmildandlow-alloysteelsareexplored.Determinationoftheoptimalweldingparametersiscarriedoutgraphicallytakingintoaccountthevarianceoftheweldingparameters.Anexampleofusingtheproposedmethoddestinedtodeterminetheoptimumweldingparametersisprovided.Itisshownthatitsaccuracyissufficientlygoodforapracticalapplication.
简介:Asadepositiontechnology,gasmetalarcwelding(GMAW)hasshownnewpromiseforrapidprototypingofmetallicparts.DuringtheprocessofmetalformingusingthearcofGMAW,lowheatinputandstabledroplettransitionarecriticaltohighqualityfiguration.TheeffectsofvariousprocessingparametersonfigurationqualitywerestudiedintheexperimentofGMAWrapidprototypingusingthewireofER50-6,includingweldingvoltage,wirefeedingrate,weldingspeedandsoon.TheoptimalparametersforER50-6areobtained.Simultaneously,itisverifiedthattherapidprototypingpartswithfavorablestructuresandqualitycanbeachievedundertheconditionsoflowheatinputandstabledroplettransition.
简介:Theelectronbeamwelding-brazingbeingusedtojoin5A06AlalloytoTC4Tialloydecreasestheformationofbrittleintermetalliccompound.Experimentswerecarriedouttostudytheinfluenceofelectronbeamweldingparametersonthetensilestrengthofwelds,basedonanorthogonaltestandanalysismethod.Theweldingparametersincludebeamcurrent,weldingspeed,scanningfigure,scanningfrequency,figuresize,beamoffsetandfocuscurrent.Theoptimumparametersfor3mm5A06Alalloyand2mmTC4alloywereasfollows:accelerationvoltagewas60kV,beamcurrentwas11mA,weldingspeedwas600mm/min,focuscurrentwas0mA,scanfigurewasO,scanningfrequencywas1000Hzandbeamoffsetwas0.5mm.Theresultsshowthatthejointswerewithgoodappearanceandqualityweldedbytheoptimumparameters.ThesuccessfuljointscouldbegainedandthemaximumtensilestrengthofAl/Tidissimilaralloyjointscouldbeupto222.61MPausingelectronbeamwelding-brazing.
简介:Theeffectsofprocessparametersonthemicrostructuralevolution,includinggrainsizeandvolumefractionoftheαphaseduringhotformingofaTC6alloywereinvestigatedusingcompressiontests.Experimentswereconductedonthematerialwith(α+β)phasesatdeformationtemperaturesof800,860,920,and950°C,strainratesof0.001,0.01,1,and50s-1,andheightdirectionreductionsof30%,40%,and50%.Afterreachingapeakvaluenear920°C,thegrainsizeandvolumefractiondecreasewithfurtherincreaseofdeformationtemperature.ThestrainrateaffectsthemorphologiesandgrainsizeofαphaseoftheTC6titaniumalloy.Atalowerstrainrate,theeffectofthestrainrateonthevolumefractionisgreaterthanthatatahigherstrainrateundertheexperimentalconditions.Theeffectsofthestrainrateonthemicrostructurealsoresultfromdeformationheating.Thegrainsizeoftheαphaseincreaseswithanincreaseinheightdirectionreductionafteranearlydrop.Theeffectofheightdirectionreductiononthevolumefractionissimilartothatofthegrainsize.AlloftheopticalmicrographsandquantitativemetallographyshowthatdeformationprocessparametersaffectthemicrostructureduringhotformingoftheTC6alloy,andacorrelationbetweenthetemperature,strain,andstrainrateappearstobeasignificantfuzzycharacteristic.
简介:TheAl-alloyarc-weldingshapingsystembasedonarc-weldingrobotisestablished,andtheAl-alloyshapingmanufactureisrealizedwiththeDC(directcurrent)gasmetalarcwelding(GMAW).TheresearchindicatesthatthemetaltransfertypeofDCGMAW,heatinputandtheinitialtemperatureoftheworkpiecegreatlyaffecttheAl-alloyshapingbasedonarcweldingrobot.Onthepenetration,theweldwidthandthereinforcement,theinfluenceofweldingparametersisanalyzedbygeneralizedregressionneuralnetwork(GRNN)fitting.
简介:ThesoftwareofSYSWELDwasusedtobuildmodelandsimulatethermalcycleofin-serviceweldingontoactivegaspipeline.Influenceofpipediameter,wallthicknessandheatinputonthermalcyclewasstudied.Theresultsshowthatt8/5,t8/3andpeaktemperatureofinnersurfacedecreasewhenwallthicknessincreasesfrom5mmto12mm.Butt8/1willincreaseswiththeincreaseofwallthicknessandwilldecreaseafterthewallthicknessislargerthan7mm.Pipediameterhaslittleinfluenceonthermalcycleandthatinfluencecanbeignoredwhenpipediameterisgreaterthan273mm.t8/5,t8/3,t8/1andpeaktemperatureofinnersurfacewillincreasewiththeincreaseofheatinput.