简介:以88%WC+12%Co混合料粉为原料,采用微波烧结制备WC-12Co硬质合金,研究烧结温度与保温时间对合金密度和硬度以及显微组织的影响。结果表明,在1400~1475℃范围内,随烧结温度升高,WC晶粒长大不明显,合金密度和硬度增大。在1475℃的烧结温度下保温0min,烧结周期1.5~2h,烧结合金的相对密度达99.8%,硬度为87.5HRA,烧结样品显微组织结构均匀,但保温时间超过30min后由于晶粒异常长大以及钴相分布不均匀,导致合金的密度和硬度急剧下降。采用辅助加热材料和保温材料以及设计合理的样品摆放,可降低样品中不同部位的温度梯度,从而获得形状良好的合金样品。
简介:AnewapproachtoproducesuperfineWC-Copowderbydirectreductionandcarbonizationisproposed.Water-solublesaltscontainingWandCowereusedasrawmaterials.Tungstenandcobaltoxidepowder(CoWO4/WO3)wasfirstformedbyaspray-pyrolysistechnique,whichwasthenmixedwithcarbonblackandconvertedtoWC-Cocompositepowderat950℃for4hinN2atmosphere.Theresultingpowderhasaparticlesizeof100-300nm.
简介:Wehaveinvestigatedthephysicalproperties,includingthemorphology,texture,adhesionandchemicalquality,ofhigh-frequencychemicalvapourdepositeddiamondcoatingsonWC-6%Cosubstrates,whichwerepre-treatedbyatwo-stepetchingmethod.TheresultsindicatethattheincreasingCocontentfrom0.12to3.05%withintheetchingdepthof5μmcausedamorphologytransformationfromprismdiamondtospheruliticdiamond,andatexturetransformationfroma{111}orientationtoa{110}orientation.TheRamanspectrumshowsthatthespheruliticdiamondfilmcontainsmorenon-diamondphases(graphite,amorphouscarbonanddiamond-likecarbon,etc)andhaslowerchemicalqualitythandiamondfilmsonaWC-6%Cosubstrate.Thediamondcoatinggrainsizesbecameaboutfourtimessmallerwhenthedepositiontemperaturesonthesubstratesurfacewerereducedfrom1000to900℃.Comparedwithspheruliticdiamondfilms,theprismdiamondfilmsexhibitbetteradhesionontheWC-6%Cosubstrate.
简介:Inthisstudy,twokindsofWC–Cocoatingswithdifferentdecarburizationlevelsweredepositedbyhigh-velocityoxy-fuel(HVOF)sprayingusingtheultrafineWC–Cocompositepowderandcommercialmicronsizedpowder,respectively.Thehardnessandelasticmodulusweremeasuredonthetopsurfaceandcrosssectionsofthepreparedcoatingsbythenanoindentationmethod.Theresultsshowthattheultrafine-structuredcoatinghasmuchhigherdensityandinhibiteddecarburizationthantheconventionalcoating,whichthusresultsinhigherhardnessandelasticmodulusvaluesthanthemicronsizedcoating.Thewearresistanceofthermal-sprayedcermetcoatingsgreatlydependsonthecross-sectionalhardnessandelasticmoduluswhichreflectsthebondstrengthbetweensplatstosomeextent.Basedontheanalysis,abetterunderstandingofthemicrostructureandpropertiesincermetcoatingmaterialswasobtained.
简介:ESD(electrosparkdeposition)isapromisingprocesstoproducehardandwear-resistingcoatingsonmetallicsubstrates.InthispapermicrostructureandinterfacialcharacteristicsoftheWC92-Co8coatedontitaniumandcarbonsteelarepresented.Ametallurgicalbondingbetweenthecoatingandsubstrateisobtained.TheTielementwasfoundtodistributeinWC92-Co8atthemetalpool,aswellastheinterfacebydiffusion.SomenewphaseswereproducedinthecoatinglayerduetothechemicalreactionduringtheESDprocess.ExperimentalobservationandthermodynamicanalysiswereutilizedtostudythemechanismofESD.
简介:研究了不同烧结温度对纳米WC-6Co复合粉烧结的影响.采用CSS-44100型万能材料实验机进行抗弯强度测试.材料的硬度通过HR-150A型洛氏硬度仪测量.分别在S-3400N型扫描电镜的背散射电子和二次电子模式下观察试样的显微组织形貌和断口形貌.结果表明:当烧结温度在1460℃时,晶粒分布均匀,材料的孔隙率最低.随烧结温度的升高,材料的抗弯强度和硬度先增加后降低.当在1460℃烧结时,较低的孔隙率和显微组织分布均匀导致材料有较高的抗弯强度.随烧结温度的继续增加,晶粒聚集长大现象严重,孔隙率增加,导致材料的抗弯强度大幅降低.当烧结温度在1460℃时,材料有较高的硬度和断裂韧性.
简介:Thetungsten-inert-gas(TIG)arcweldingexperimentsofcementedcarbideYG30andsteel45werecarriedoutusingtheNi-Fe-Cfillingalloys.Theetaphasesandmechanicalpropertiesofweldedjointswereanalyzedbymeansofscanningelectronicmicroscope(SEM),transmissionelectronicmicroscope(TEM)coupledwithselecteddiffraction,electronicprobemicroanalysisandbendingstrengthmethods.Theexperimentalresultsshowthatthechemicalcompositionofthefillingalloysaffectsetaphaseformation.Whenthecarbonandnickelcontentsinfillingalloysare0.61wt%and55.29wt%,respectively,noetaphasesform.Andthejointbendingstrengthisthehighestto1.352GPa.Butiftheyare0.01wt%and55.38wt%,theetaphasesareformedattheboundariesofthecementedcarbideandtheweld,andthethicknessofetaphaselayerisabout110micrometers.Andthejointbendingstrengthislow.Usually,theseetaphasesareanomalouslygranular,andeasytoaccumulateattheboundariesbetweencementedcarbidesandtheweld.TheyaremultipleM6Crichintungstenandiron.
简介:这份报纸在极其细小的颗粒的WC-12%Co合金的磁性、机械的性质上处理codopedVC/Cr3C2和sintering温度的效果。结果证明在最佳的比例的做的VC/Cr3C2的synergistic行动提高坚硬和合金的横向的破裂力量(TRS),与更多的同类的微观结构。当合金是在1430点的sintered时?C并且与0.5%Cr3C2/0.2%VC,TRS到达3786MPa,坚硬是91.7HRA和比0.6m小的谷物尺寸。谷物生长上的数字分析在sintering过程期间证明在WC谷物边界并且Cr3C2溶解在公司上猛抛的两VC分阶段执行减少固体/液体的界面的精力,溶解和降水的过程极大地被延迟,WC谷物变粗被禁止。
简介:以微米级蓝钨(WO2.9)、四氧化三钴(Co3O4)和炭黑(C)为原料,采用真空原位还原碳化反应制备超细WC-Co复合粉末,经过真空烧结得到WC-Co合金块体。利用扫描电镜、X射线衍射仪观察和分析复合粉末及合金显微形貌及物相组成,研究原料粉末中配碳量对WC-Co复合粉及合金物相与力学性能的影响。结果表明:所得平均粒径为300nm的超细WC-Co复合粉末的主相均为WC和Co相,含有少量的η相(Co3W3C);原料粉末中配碳量(质量分数)为16.69%较为合适,此时可获得物相纯净、平均晶粒尺寸470nm的超细晶WC-Co硬质合金,合金的横向断裂强度为2464MPa;原料粉末中配碳量为16.85%时,合金中存在少量的游离碳,横向断裂强度只有1946MPa。
简介:研究了立方碳化物Cr3C2、VC以及稀土La添加剂对WC-Co合金中WC晶粒形貌以及合金硬度与韧性的影响。为了强化烧结过程中WC晶粒生长的驱动力,采用具有高烧结活性的纳米W和纳米C为原料。为了获得合金中WC晶粒的三维形貌,采用扫描电镜直接观察合金烧结体的自然表面。结果表明,合金添加剂对WC晶粒形貌及其粒度分布特征以及合金的硬度与韧性有较大影响。由于均质三角棱柱形板状WC晶粒的形成,WC-10Co-0.6Cr3C2-0.06La2O3合金具有极佳的硬度与韧性组合。讨论了合金中WC晶粒形貌的调控机制以及合金中WC晶粒形貌特征对合金性能的影响。
简介:TheultrafineWC—Cocompositepowderwassynthesizedbyanewlydevelopedrapidroutebasedoninsitureactions.Byusingtheas-synthesizedcompositepowder,thegranulationprocessingwasthencarriedouttopreparetheultrafine-structuredthermalsprayingfeedstock.Theinfluencesoftheheat-treatmentprocessondensityofthefeedstockpowder,phaseconstitutionandwearresistanceoftheresultantWC—Cocoatingsfabricatedbyhighvelocityoxy-fuel(HVOF)wereinvestigated.Theresultsshowedthatincreasingtheheatingtemperatureandextendingtheholdingtimeleadedtoremarkableincreaseinthedensityandflowabilityofthefeedstockpowder.Asaresult,thedecarburizationofthein-flightparticlescouldbedecreasedandthewearresistanceofcoatingwassignificantlyenhanced.Thepresentstudydemonstratedthatthedevelopedtechniquesfortheultrafinepowderanditsthermal-sprayedcoatingshadverypromisingapplicationsinscalinguptoproduceultrafine-structuredcermetcoatingswithexcellentperformance.
简介:摘要在固定床反应器上研究了经铈促进的(Ce-promoted)和未经铈促进的5Co-15Ni/Al2O3,催化剂在CH4干法转化反应中的性能。虽然添加铈(2.5wt%)能够明显减少积碳,降幅可达50%,但CH4的反应速度并没有出现明显的提高(增幅小于5%),活化能也没有出现明显的改变。经铈促进的催化剂抗碳(carbonresistance)能力提高,这要归因于反应过程中铈离子稳定的多次氧化态(multipleoxidationstates)。所采用的催化剂的TPR-TPO揭示了两种类型的碳成分(carbonspecies)。第一种是活性Cα,它易于被H2气化,而且还参与氧化铈的氧化还原反应;第二种是相对的非活性Cβ,它只能被O2移除,而且不参与氧化还原反应循环。文中还提出了这种反应的双中心(dual-site)兰格缪尔(Langmuir)-Hinshelwood机理。