简介:LowcementAl2O3-SiO2castableswaspreparedusingsupergradebauxite(w(Al2O3)>85%)asaggregate,brownfusedcorundum,siliconcarbide,Secar71CAcement,α-Al2O3micropowderandmicrosilicaasfinepowders.TheinfluenceofSiC(0,5wt%,10wt%,and15wt%)onresistancetoPbO-richslagwasinvestigatedbystaticcrucibleslagtest(1300℃for5h,inair).TheslagcorrosionmechanismofthecastableswasanalyzedbymeansofSEM,EDSandXRD.TheresultsshowthattheresistanceofAl2O3-SiO2castablestoPbO-richslagisimprovedobviouslybytheadditionofSiC.ThecorrosionmechanismofthePbO-richslagcanbediscribedasthatPbOintheslagreactswithSiO2andCaOinAl2O3-SiO2castables,forminglow-meltingcompounds(suchasPbO·SiO2and2PbO·SiO2).
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简介:Thisworkinvestigatedthethermo-gravimetric(TG)changeandexplosionresistanceofultra-lowcementAl2O3-SiO2castablesaddedwith0,5%,10%,15%and20%of≤74μmrawbauxitepowderscontaining72.8%Al2O3,respectively.Thecastableswerepreparedusingwhitefusedaluminaasaggregate,powdersofwhitefusedalumina,fusedmullite,α-Al2O3ultrafines,3%CAcementand5%microsilicaasthematrixportion.TGchangeofthecastableswasinvestigatedbyathermo-gravimetricanalyzerforlargesizespecimen.Whentherawbauxiteadditionislessthan10%,themass-losingbehaviorofthecastablesissimilartothatwithoutrawbauxite,tendingtoreachaconstantmassaround400℃,beforewhichthemass-lossismildandproducinglittledestructiveinfluence.Withmorethan10%rawbauxiteaddition,however,themass-lossincreasessignificantly,andthetemperaturetoreachaconstantmassincreasesto600℃orhigher,unfavorabletostructuralstabilization.Withtherawbauxiteadditionupto20%,nonegativeinfluenceonexplosionresistanceisfound.
简介:Reactionsintereddensezirconia-mullitecompositeswerepreparedbyisostaticallypressingfromzirconflourandreactivealuminawithdifferentproportionsofTiO2andCr2O3additives.Thepressedcompactsweresinteredatdifferentelevatedtemperatureswithvariablesoakingtimes.Microstructuresandphasedevelopmentinthesinteredcompactswereanalysedtoassesstheinfluenceoftheadditivesonthepropertiesofthezirconiamullitecomposite.
简介:O'-sialon-ZrO2compositebasedonthecheapcommercialavailablezirconandsiliconasrawmaterialscanbeachievedbyusingreac-tionnitridationmethod,Moreattentionwasgiventothenitridingprocessandtheeffectofadditivesonit.Theexperimentalresultsshowthattherearetwonitridationpaths:oneisthedirectnitridationofsiliconpowderandtheotheristhroughthereactionbetweenthemedi-umcompoundZrSi2andthenitrogen.Theeffectsofadditionofcalciaandtheincorpora-tionofBNonthenitridingreactionwerealsoinvestigated,theprimitiveexperimentalresultsdemonstratedthatbothofcalciaandBNcoulddeterioratethenitridingdegree.
简介:TheeffectofTi(C,N)onpropertiesoflow-carbonMgO-Cbrickswasinvestigated.Thephasecompositionandthemicrostructureofthematrixoflow-carbonMgO-CbrickcontainingTi(C,N)werestudiedbyXRDandSEManalysistogetherwithEDS.TheresultsshowedthatTi(C,N)distributedinthematrixoflow-carbonMgO-Cbrickuniformlyafterbeingtreatedat1600℃for3hincokepowderbed,andTi(C,N)andMgOformedasolidsolution.Afterthetreatmentat1600℃for3hincokepowderbed,thebulkdensityandcoldcrushingstrengthoflow-carbonMgO-CbrickwithTi(C,N)decreased,andtheapparentporosityandlinearchangerateofspecimensincreased.Theoxidationresistanceoflow-carbonMgO-CbrickwithTi(C,N)wassuperiortothatoflow-carbonMgO-Cbrickwithnoadditives,butinferiortothatoflow-carbonMgO-CbrickwithAlpowder.TheslagresistanceofthespecimenwithTi(C,N)wasexcellentaswell.
简介:MoltensaltsynthesisofMgAl2O4powderfromindustrialaluminaandlightcalcinedMgOinKCl,LiCl,andKCl-LiClmedia,andtheinfluenceofKFat500-1000℃wereinvestigated.SynthesizedpowderswerecharacterizedbymeansofXRD,laserparticleanalyzer,andSEM,andthesynthesismechanismofMgAl2O4wasdiscussedaswell.Theresultsshowthat(1)themoltensaltcomposite(KCl-LiCl)ismorefavorableforthesynthesisofMgAl2O4thansinglemoltensalt(LiClorKCl),andLiClismorefavorablethanKCl;(2)KFcanacceleratetheformationofMgAl2O4anddecreaseitsformingtemperature;(3)synthesisofMgAl2O4powderinthemoltensaltswithoutKFiscontrolledby'template-growth'mechanism,butinthemoltensaltswithKF,itiscontrolledby'template-growth'and'dissolution-precipitation'mechanism.
简介:Hexagonplate-likeAl8B4C7powdersweresuccessfullysynthesizedusingamixtureofdiborontrioxide,activatedcarbonandaluminumoraluminabyacarbothermalreductionprocess.TheeffectofAlsourceandstartingmaterialsadditionsonsynthesisofAl8B4C7wasinvestigated.ThephasecompositionandmicrostructureofAl8B4C7powderwerecharacterizedbymeansofXRD,SEMandEDS.ThemainphasecompositionsoftheproductssynthesizedfromAl,B2O3andactivatedcarbonareAl8B4C7andAl2OC.Al2O3canreplaceAltosynthesizeAl8B4C7.Al8B4C7grainssynthesizedfromAl2O3,B2O3andactivatedcarbonarehexagonplate-likeandhaveathicknessof10μmandasizeofabout100μm.
简介:Thehydrationoftricalciumaluminate(C3A)hasasignificanteffectontheeffectivenessofcement-basedsystems.Inaddition,thecarbonationofhydrationproductsofC3Aisparticularlyimportantinrespectofdurabilityperformance.ThepresentworkinvestigatesthehydrationandcarbonationreactionsofC3AandthechangesinducedbythepresenceoftheheavymetalionssuchasZn2+,Pb2+,Cu2+andCr3+byX-raydiffractometry(XRD).DuringhydrationofC3A,gehlenitehydrate,hydrogarnet,calciummonoaluminate(C4AHx)andcalciumcarboaluminateweredetectedinC3ApastesexcepttheZn2+dopedpaste,wherehydrogarnetdidnotform.Theexaminationsrevealedthatheavymetalscoexistedwithgehlenitehydrate,calciummonoaluminate(C4AHx)andcalciumcarboaluminate,inhibitingtheformationofhydrogarnet.HydratingC3Awasliabletobecarbonatedonexposuretoairandcarbondioxide,especiallyinthepresenceofheavymetals,resultingintheformationofcarboaluminateand/orcalciumcarbonate.Thepresenceofheavymetalsin-fluencedthepolymorphismofcalciumcarbonate,ndicatingthatheavymetalscouldco-precipitatewithcalciumtoformacarbonatesolidsolution.
简介:Researchonnewtypesofcastables,pre-castassemblypartsandthermalinsulationmaterialswithgoodresistancetowear,thermalshockanderosion,andlowthermalconductivity,wasdonetosolveproblemsofhighsystemenergyconsumption,crackingandspallingofpartialliningandmismatchoffurnacetopmaterialandhangingmaterialandsoon,causedbyunreasonabledesignofChina'sAl(OH)3dilutephasefluidizedbedroastingfurnacelining.Severaldifficultproblemssuchasthematchingofdifferentmaterials,preservationofexpansionjointsamongdifferentzonesandreasonablemechanicaldistributionofliningweresolved.'Integratedfurnace'conceptwasestablishedincludingrefractoriesR&D,liningstructuredesign,constructionoptimization,furnacewarmingtechnology,initialoperationandliningmaintenancetechnology.Thekeytechnologiesofhigh-efficiencyandenergy-savingforfurnacesweredeveloped.TheseachievementshavebeenappliedtoChina'sAl(OH)3dilutephasefluidizedbedroastingfurnacestoreduceenergyconsumptionby1000MJpertonalumina,enhancethecapacityandreducetheexhaustgasemission.
简介:Inthispaper,X-raydiffractogramanalysisandSEMobservationofAl4C3formedathightemperaturefromcarbon-containingrefractorieswithAlhavebeencarriedout.Aluminumaddedtocarbon-containingrefractoriesreactswithC(s)toformAl4C3(s)graduallyduringheatingfrom600℃to1200℃.ItisconsideredthattheinterlockedstructureofAl4C3platecrystalspromotestheoutstandingincreaseofhotmodulusofruptureofcarbon-containingrefractorieswithAl.TheHMORofcarbon-containingrefractoriesaddedwithAladditivefrom0to5wt%increasesby2.8timesbeingfrom6.5MPato18.2MPa.AfterathermochemicalcalculationforhydrationreactionprocessesofAl4C3andH2O(g),theequilibriumpartialpressurechartofH2O(g)inH2O-Al4C3-Al(OH)3systemvsvarioustemperatureshasbeenattained.TheH2O(g)partialpressureintheairneededfortheAl4C3hydrationreactionisnomorethan10~18atmatthetemperaturebelow120℃.Itisconsideredthattheburnedcarbon-containingrefractorieswithAlisextremelyeasytohydrateandthecrackingofburnedcarbon-containingrefractoriesisgeneratedbecausethatthehydrationexpansionis2.11timesduringtransformingfromAl4C3toAl(OH)3.ThefundamentalmeasureagainsthydrationoftherefractoriesistoinsulatetherefractoriesfromH2O(g)byvariousmeanssuchaspitchimpregnationorothersealingmaterials.