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简介：Structuralintegrityisstatedasthescienceandtechnologyofmarginbetweensafetyanddisaster.Systematicpredictionofstructuralintegrityofcriticalstructuressuchascombustionchambers,pressurevessels,nuclearreactorcomponents,boilersetc.,ensuresthehumansafety,environmentalprotection,andtheeconomicalconsiderations.Thepresentworkaimsatpredictionoffatiguebehaviourofsymmetricstructureslikepressurevesselsinthepresenceofcommonweldingdefectssuchaslackoffusion(LOF),lackofpenetration(LOP)andporosity.Aringtypespecimenwhichreplicatesthestresspatterninthepressurevesselisconsideredforthestudyofseverityofweldimperfections.InitialdimensionsofwelddefectsarearrivedbyperformingNDTinspection.Crackgrowthanalysisiscarriedouttodeterminetheremaininglifeoftheweldedjointwithdefects.

简介：Inthispaper,thebrazingmechanismofLY12aluminumalloyatmiddlerangetemperaturewaspresented.TheCsF-AlF3non-corrosivefluxwasutilizedtoremovethecomplexoxidefilmonthesurfaceofLY12aluminumalloy.TheresultsrevealedthattheoxidefilmwasremovedbytheimprovedCsF-AlF3fluxaccompaniedwiththeoccurrenceofreactionaswellasdissolutionandthecompoundsCsFplayedanimportantroletoremovetheoxidefilm.Actually,thehighactivityofflux,say,theabilitytoremovetheoxidefilm,wasduetothepresenceofthecompounds,suchasNH4F,NH4AlF4andcompositemoltensalt.TheproductionofHFwasthekeyissuetoacceleratethereactionandenhancetoeliminatetheoxidefilmbydissolution.ItwasfoundthattherareearthelementLaatsmallpercentagewasnotenrichedattheinterface.Moreover,therareearthfluorideenhancedthedissolutionbehavior.

简介：ThefrictionandwearbehaviorofFe-Alintermetallicsbasedcoatingproducedbyhighvelocityarcsprayingtechniqueunderdryslidingatroomtemperaturewereinvestigatedusingaball-on-disctribotester.Theeffectofslidingspeedonfrictioncoefficientandwearofthecoatingwasstudied.Thewornsurfaceofthecoatingwasanalyzedbyscanningelectronmicroscope(SEM)toexploreslidingfrictionandwearmechanism.Theresultsshowthatthevariationsoffrictioncoefficientcanbedividedintothreedistinctstepsduringthetrail.Boththefrictioncoefficientandthewearofthecoatingincreasewithincreasedslidingspeedduetoacceleratedcrackpropagationrateandlamellarstructurewithpoorductilityofthecoating.Thecoatingsurfaceissubjectedtoalternatelytensilestressandcompressionstressduringslidingwearprocess,andthepredominantwearmechanismofthecoatingsappearstobebrittlefractureanddelamination.

简介：ESD(electrosparkdeposition)isapromisingprocesstoproducehardandwear-resistingcoatingsonmetallicsubstrates.InthispapermicrostructureandinterfacialcharacteristicsoftheWC92-Co8coatedontitaniumandcarbonsteelarepresented.Ametallurgicalbondingbetweenthecoatingandsubstrateisobtained.TheTielementwasfoundtodistributeinWC92-Co8atthemetalpool,aswellastheinterfacebydiffusion.SomenewphaseswereproducedinthecoatinglayerduetothechemicalreactionduringtheESDprocess.ExperimentalobservationandthermodynamicanalysiswereutilizedtostudythemechanismofESD.

简介：CreeppropertyofsolderalloysisoneoftheimportantfactorstoaffectthereliabilityofsolderedjointsinSMT(surfacemounttechnology).Particle-enhancementisawaytoimprovethepropertiesofsolderalloysandhascausedmuchmoreattentionthanbefore.Temperaturesappliedtosolderedjointsareoneoftheprimaryfactorsofaffectingcreeppropertiesofparticleenhancementcompositesolderedjoints.Inthispapersingleshearlapcreepspecimenswitha1mm2cross-sectionalareawerefabricatedusingCuparticleenhancement63Sn37Pbbasedcompositesolderedjointsand63Sn37Pbeutecticsolderedjointstoexaminetheinfluenceoftemperatureoncreepbehaviorofsolderedjoints.ResultsindicatedthatthecreepresistanceofsolderedjointsofCuparticleenhancement63Sn37Pbbasedcompositesolderedjointwasgenerallysuperiortothatoftheconventional63Sn37Pbsolderedjoint.Atthesametime,creeprupturelifeofthecompositesolderedjointwasdeclinedwithincreasingtemperatureanddropfasterthanthatoftheconventional63Sn37Pbeutecticsolderedjoint.

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简介：Electro-sparkdepositionhasbeencarriedoutonthe35CrMosteelbyfillingandrestoringthesimulatedslotspecimens,andcontinuoussurfacecoatingwithextralowporositywasobtainedwithproperparameters.Themicrostructuretransformationandinterfacebehaviorofdepositedjointwereobservedandanalyzed.Itshowsthatatransitionregionwith15μmindepthwasobtainedbetweenbasemetalanddepositedmetal,andmetallurgicalbondingwasachievedbetweenrestoredbasemetalanddepositioncoating.

简介：Inthisstudy，theweldingthermalcyclecurveexhibitedtwotemperaturepeaksinhighheat-inputtwin-wireseparate-poolsubmerged-arcweldingandcoarse-grainedheataffectedzoneexistedintheweldedjoint.Theinclusionsofprimaryweldmetalandcoarse-grainedheataffectedzoneofCe-addedSAWshouldbeAl203,MnO,Si02,TiO,Ce2S3,CeS,Ce202SandCe203.Undertheeffectofweldingthermalcycle,oxy-sulfidesinclusionsofCe,thediameterofwhichwaslessthan2.0|Jim,slightlygrewlarger,butthecompositionandtypeoftheinclusionsdidn，tchange.ThemicrostructureofthelargeheatinputweldmetalhadacicularferritethatCeoxidesulphideparticlesinducednucleationandproeutectoidferrite.Inthecoarse-grainedheataffectedzoneofweldmetal,home-positionprecipitationofacicularferriteandsympatheticacicularferritewerebothobserved.Itwassupposedthatpreviouscrystalcellsofacicularferriteinaustenitegrainpromotedhome-positionprecipitationofacicularferrite.Meanwhile,sympatheticacicularferritetendedtonucleateattheprimaryacicularferritegrainboundaries,wherehighdislocationdensitywaslocated,andgrewinsidetheneighboringcarbon-depletedausteniticregions.Thegranularbainitenucleatedintheausteniticzonewithhighcarboncontentclosetoacicularferriteandsympatheticacicularferrite.

简介：TheCu/Sn-3.OAg-0.5Cu/Cubuttingsolderjointswerefabricatedtoinvestigatetheevolutionoftheinterfacialintermetalliccompound(IMC)andthedegradationofthetensilestrengthofsolderjointsundertheeffectofelectromigration(EM)andagingprocesses.Scanningelectronmicroscopy(SEM)resultsindicatedthattheCu_6Sn_5interfacialIMCpresentedobviousasymmetricalgrowthwiththeincreaseofEMtimeundercurrentdensityof1.78×10~4A/cm~2at100℃,andthegrowthofanodicIMCpresentedaparabolicrelationshipwithtimewhilethecathodicIMCgotthinnergradually.However,asforagingsamplesat100℃withoutcurrentstressing,theCu_6Sn_5IMCpresentedasymmetricalgrowthwithaslowerratethantheanodicIMCofEMsamples.Thetensileresultsindicatedthatthetensilestrengthofthesolderjointsundercurrentstressdeclinedmoredrasticwithtimethantheagingsamples,andthefracturemodetransformedfromductilefracturetobrittlefracturequicklywhilethefracturemodeofagingsamplestransformedfromcup-coneshapedfracturetomicroporousgatheringfractureinaslowway.

简介：Thevariationinarccharacteristicsandbehaviorofmetaltransferwiththechangeinpulseparametershasbeenstudiedbyhighspeedvideocameraduringpulsecurrentflux-coredarcwelddeposition.Acomparativestudyofsimilarnaturehasalsobeencarriedoutduringflux-coredarcwelddepositioninglobularandspraytransfermodes.Theeffectofpulseparametershasbeenstudiedbyconsideringtheirmeancurrentandarcvoltage.Thearccharacteristicsstudiedbyitsrootdiameter,projecteddiameterandlength,andthebehaviorofmetaltransfernotedbythemetaltransfermodelandthedropletdiameterhavebeenfoundtovarysignificantlywiththepulseparameters.TheobservationmayhelpinunderstandingthearccharacteristicswithrespecttothevariationinpulseparameterswhichmaybebeneficialinusingpulsecurrentFCAWtoproducedesiredweldquality.

简介：Inthispaper,Ni-basedalloycompositecoatingreinforcedbyTi(C,N)particleswasfabricatedonthemildsteelthroughlasercladdingtechnology.Themicrostructureoflasercladdinglayerwasanalyzedbymeansofopticalmicroscopy(OM),X-raydiffraction(XRD)andscanningelectronmicroscopy(SEM).ThewearresistancetestofthecoatingwasevaluatedusinganM-2000tester.TheresultsshowedthattheNi-basedcompositecoatinghadanabilityofrapidsolidificationtoformdendriticcrystalsmicrostructureconsistingofTi(C,N)particulatesuniformlydistributedinthematrix.ItwasfoundthatsomeTi(C,N)particlesaresimilartoberoundinshape,andtheothersareirregular.LasercladdinglayerreinforcedbyTi(C,N)particulateswasfoundtopossessgoodwearresistanceproperty.

简介：Metallurgicalmodelingofsynergisticmicrocrackself-repairmenduringweldingsinglecrystalandpolycrystallinesuperalloysofhigh-temperatureaerospacematerialshasbeenproperlyestablished.Theideaofimprovementofnickel-basedsuperalloysweldabilitythroughnon-equilibriumsolidificationbehaviorofbackfilltoself-repairarterialcracknetworkisusefullyproposed.Crystallographiccontrolstrategyofcrackself-repairmenoffusionzoneinterdendriticsolidificationcrackingandheat-affectedzone(HAZ)intergranularliquationcrackingistechnicallyachievable,indicatingthatoptimalniobiumalloyingbeneficiallyrefinesweldmicrostructure,stabilizestheprimarysolidificationpath,increasesthesolidificationtemperatureandconcomitantlydecreasestheweldpoolgeometry.High-carbongrainboundaryismorethermalstableandlesscontributestoincipientintergranularliquidfilmthanthatoflow-carbongrainboundary.Thetheoreticalpredictionsofcrackingsusceptibilityareindirectlyverifiedinarathersatisfactorymanner.Additionally,themetallurgicalmodelingenhancespredicativecapabilitiesandtherebyisreadilyapplicableforotheralloysystems.

简介：Comparisonsofparticle'sthermalbehaviorbetweenFe-basealloyandboroncarbideinplasmatransferred-arc(PTA)spacewasmadebasedontheoreticalevaluationresultsinthisarticle.ItwasfoundthatmostoftheFebaseparticleswouldbefullymeltedwhiletheytransportingthroughthecentralplasmafieldwith200Asurfacingcurrents.Andtheparticleswithadiameterlessthan0.5×10-4mmightbefullyevaporated.However,fortheboroncarbide(B4C)particles,onlytheonewithadiameterlessthan0.5×10-4mcouldbemeltedinthesamePTAspace.MostofB4CparticlesareonlypreheatedatitssolidstatewhentheywerefedthroughthecentralfieldofPTAplasmawhenthesurfacingcurrentisequaltoorlessthan200A.Whenthearccurrentwassmallerthan100A,onlytheparticlessmallerthan0.5×10-4mcouldbemeltedinthePTAspacefortheFe-basealloy.AlmostnoneofthediscussedB4Cparticlescouldbemeltedinthe100APTAspace.