简介:Sinceamorphousalloyshavewiderapplication,theycannotbefabricatedusingtheconventionalcoolingvelocity.ThebarmaterialplasmasprayingisadoptedtofabricateFebaseamorphousalloyinthisinvestigation.Thecrystallizationdegree,microstructure,micro-hardness,composition,crystallizationtemperatureoftheamorphousalloyandtheflyingrulesoftheatomizedparticlesintheprocessoftheplasmasprayaretested.Theresultsshowthatthealloypreparedhasthehighamorphousdegreeandhomogeneousmicrostructure,micro-hardnessandthecrystallizationtemperaturecanreach1187HVand531℃respectively.Theatomizationisverywellduringtheprocessofplasmaspraying;andthereishighthermalgradient,thecoolingvelocityreaches6.07×107K/s.
简介:TheenergymodelwasfoundedtocalculatethecriticalpowerofkeyholeformationbyusingthelimitprincipleinCW(continuouswave)Nd:YAGlaserdeeppenetrationweldingprocess.Themodelwasvalidatedbyexperiments.Theresultsshowthattherearetwoerrorsbetweenthecalculatedcriticalpowerofkeyholeformationandthatofexperiments:oneisthatthecalculatedresultsislessthanthoseofexperiments,whichiscausedbynotconsideringtheenergylossby!heatconductioninthemodelofkeyholeformation.Theotheristhatthereis0/9mmerrorbetweentheaxisofthecalculatedcurveofcriticalpowerwithlocationoflaserfocusandthatofexperimentalcurve,whichisinducedbytheexcursionoflaserfocusinlaserdeeppenetrationwelding.Atlast,thetwoerrorswererevisedaccordingtotheanalysesoftheerrors.
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简介:ThefrictionandwearbehaviorofFe-Alintermetallicsbasedcoatingproducedbyhighvelocityarcsprayingtechniqueunderdryslidingatroomtemperaturewereinvestigatedusingaball-on-disctribotester.Theeffectofslidingspeedonfrictioncoefficientandwearofthecoatingwasstudied.Thewornsurfaceofthecoatingwasanalyzedbyscanningelectronmicroscope(SEM)toexploreslidingfrictionandwearmechanism.Theresultsshowthatthevariationsoffrictioncoefficientcanbedividedintothreedistinctstepsduringthetrail.Boththefrictioncoefficientandthewearofthecoatingincreasewithincreasedslidingspeedduetoacceleratedcrackpropagationrateandlamellarstructurewithpoorductilityofthecoating.Thecoatingsurfaceissubjectedtoalternatelytensilestressandcompressionstressduringslidingwearprocess,andthepredominantwearmechanismofthecoatingsappearstobebrittlefractureanddelamination.
简介:AnexperimentalsetupofacquiringthecoaxialvisualimageofthemoltenpoolandkeyholeinhighpowerNd:YAGlaserweldingisintroducedinthispaper.Itisoneofthemostdifficultproblemsinacquiringcoaxialimagethatthecoaxialimagingsignalofmoltenpoolandkeyholemustbeseparatedfromthelaserbeamwithhighpower.Thisproblemwasresolvedbydesigningadichroiticspectroscope.Thecharacteristicsofimagingsignalwereanalyzedandthecoaxialimageofmoltenpoolandkeyholewasacquired.Asmoothingfilterandahomomorphicfilterweredesignedtoremovethelowfrequencynoiseandtoenhancetheimageaccordingtothecharacteristicsofimagingsignal.Atlast,edgesofmoltenpoolandkeyholeweredetectedandextractedbasedonimagesegmentationwiththreshold.
简介:Inordertosolvethehigh-priceandshort-lifetimeproblemsofthecutterofagriculturalmachinery,andimprovethewearresistanceofthecutter,theTiCN/FemetalceramiccompositecoatingwaspreparedonthesubstrateofQ235steelbyreactionnitrogenarccladdingtechnique.ThemixturepowderoftitaniumandgraphitewaspreplacedontheQ235steelsurfaceafterintensivemixingbyplanetaryballmillandgluingwithstarchbinder.Themicrostructureandphaseofthecoatings,interfacebehaviorbetweencoatingsandthesubstratewereinvestigatedbyscanningelectronicmicroscopeandX-raydiffractometer.Themicro-hardnessdistributionofthecoatingsectionwastestedbymicro-hardnesstester.Frictioncoefficientandwearweightlossweremeasuredbyabrasionmachine.Wearingsurfacemorphologywasinvestigatedbyscanningelectronicmicroscope.TheresultsshowthatanexcellentbondingbetweenthecoatingsandtheQ235steelsubstrateisensuredbythestrongmetallurgicalinterfaceandphaseofthecoatings.ThecoatingsaremainlycomposedofTiCN.Thehighestmicrohardnessofthecoatingsreaches1089HVO.2,whilethemicro-hardnessofQ235steelsubstrateisonlyabout286HVO.2.Theanti-abrasivetestresultsshowthatthewearresistanceofthecladdingcoatingisbetterthanthatofquenchedandtempered65Mnsteelwhichisoftenusedascutterofagriculturalmachinery.ThefieldtestresultsshowthattheTiCN/Femetalceramiccompositecoatingpreparedbyreactionnitrogenarccladdingisfeasibletothemanufactureandremanufactureofthecutterofagriculturalmachinery.
简介:Anewhardfacingprocess,reactivebrazecoatingprocess(RBCC)wasstudied,and(TiC+Cr3C2)/FecompositecoatingswerepreparedbyRBCCusingcarbon,Cr3C2,iron,ferrochromiumandtitaniumpowderastherawmaterialsinvacuumbrazefurnace.TheresultsshowthatTiCisin-situsynthesizedinthecoatings.ThemethodsofintroducingCr3C2havegreateffectsonthedistributionofTiC.AddingCr3C2directlytotherawmaterialsforcoatings,fineTiCparticlesaggregateintodiscoidsparalleltothecoatingsurface,whereas,in-situsynthesizingCr3C2incoatings,theaggregationsofTiCarelumpish.Duringbrazecoating,Cr3C2particlesdirectlyaddeddissolveandprecipitatetobecomeneedle-shaped.Thecoatingshaveanevenandsmoothsurfaceandarecombinedwiththeirmildsteelsubstratesbyametallurgicalbonding.
简介:EffectsofalloyelementsonthemicrostructureandcrackresistanceofFe-C-Crweldsurfacinglayerwereinvestigated.Theresultsshowthatmicrostructuresofthelayermainlyconsistofcarbidesandaustenitematrix.IncreasingCandCrcontentsimpairthecrackresistanceofthelayerduetoincreasedamountofbrittlecarbides.TheadditionofNi,NborMoimprovesthecrackresistanceofFe-C-CrweldsurfacinglayerbyincreasingtheamountofausteniteandformingfineNbCorM7C3carbidesinthelayer.But,theexcessiveNb(>2.50wt%)orMo(>1.88wt%)impairsthecrackresistanceofthelayer,whichhasrelationwithincreasedcarbidesorcarbidecoarseningandaustenitematrixsolidsolutionstrengthening.ThepropercombinationofC,Cr,Ni,NbandMocanfurtherimprovenotonlythecrackresistanceofFe-C-CrweldsurfacinglayerbutalsotheerosionresistanceasaresultoffineNbCandM7C3carbidesdistributinguniformlyinaustenitematrix.Theoptimallayercompositionsare3.05wt%C,20.58wt%Cr,1.75wt%Ni,2.00wt%Nband1.88wt%Mo.
简介:Fe3AlandCr18-Ni8steelwerebondedinvacuumandaninterfacewasformedbetweenFe3AlandCr18-Ni8steel.Stressdistributionatthediffusion-bondedinterfacewasresearchedbynumericalsimulationandfiniteelementmethod(FEM).TheresultsindicatedthatthepeakstressappearedattheinterfacenearCr18-Ni8steelside.Thisisthekeyfactortoinducecrackatthisposition.Withtheenhancementofheatingtemperature,thepeakstressatthebondedinterfaceincreases.Whenthetemperatureis1100℃,thepeakstressisupto65.9MPa,whichisbiggerthanthatat1000℃by9.4%.Inaddition,thepeakstressbecomesbiggerwiththeincreaseofthethicknessofbasemetalfrom1mmto8mm.Whilethethicknessismorethan8mm,thepeakstressvariesslightlywiththechangeofthethickness.
简介:Comparisonsofparticle'sthermalbehaviorbetweenFe-basealloyandboroncarbideinplasmatransferred-arc(PTA)spacewasmadebasedontheoreticalevaluationresultsinthisarticle.ItwasfoundthatmostoftheFebaseparticleswouldbefullymeltedwhiletheytransportingthroughthecentralplasmafieldwith200Asurfacingcurrents.Andtheparticleswithadiameterlessthan0.5×10-4mmightbefullyevaporated.However,fortheboroncarbide(B4C)particles,onlytheonewithadiameterlessthan0.5×10-4mcouldbemeltedinthesamePTAspace.MostofB4CparticlesareonlypreheatedatitssolidstatewhentheywerefedthroughthecentralfieldofPTAplasmawhenthesurfacingcurrentisequaltoorlessthan200A.Whenthearccurrentwassmallerthan100A,onlytheparticlessmallerthan0.5×10-4mcouldbemeltedinthePTAspacefortheFe-basealloy.AlmostnoneofthediscussedB4Cparticlescouldbemeltedinthe100APTAspace.