简介：Withthickplatesof2219high-strengthalloy,themicrostructuresofweldedjointswithtwinwireMIGweldingwereanalyzed.Experimentalresultsshowthatnohotcrackwasfoundintheweldduetodiscontinuousdistributionofcocrystallizationwithlowmeltingtemperature,butporosityisseriousinthefirstweldseamthatismainlycomposedofequiaxialgrainswithunevensizes.Asthepoorpositionofthewholeweldedjoint,fusionzonehasbigandcoarsegrains,unevenmicrostructures;Inquenchingzone,thereexistalotofsoakedmicrostructuresthatcocrystallizationwithlowmeltingtemperaturesoluteintomatrix,thusstrengtheningthemetalinthiszone;Inexcessiveagingzone,muchmorephasesthatdistributeevenlywillbeseparatedfromthematrix;Outsidethiszone,propertiesandmicrostructuresofthemetalarebasicallysimilartomatrixduetotherelativelylowtemperatureorunaffectedheatinthezoneduringwelding.

简介：ColdMetalTransfer(CMT)weldingtechniqueisanewweldingtechniqueintroducedbyFroniuscompany.CMTweldingofnickel-basedalloywithstainlesssteelwascarriedoutusingCuSi3fillerwireinthispaper.Effectsofweldingparameters,includingweldingcurrent,weldingspeed,etc,onweldsurfaceappearanceweretested.MicrostructureandmechanicalpropertiesofCMTweldwerestudied.Theresultsshowthatthethicknessofinterfacereactionlayerofthenickel-basedalloyis14.3μm,whichisonly4.33%ofbasematerial.Theweldismadeupoftwophases,α-copperandiron-basedsolidsolution.Ruptureoccursinitiallyattheweldedseamneartheedgeofstainlesssteelinsheartest.ThemaximumshearstrengthoftheCuSi3weldedjointis184.9MPa.

简介：本试验利用CMT-TWIN双丝焊接技术,在Q235基体上堆焊Φ1.2ER5356和Φ1.2ER50S-6,以获得致密、无裂纹孔洞等缺陷的Fe-Al堆焊层。堆焊层主要由柱状晶组成,内部析出了细小的弥散相,EDS表明堆焊层存在Fe3Al。硬度测试表明：熔合区硬度分布不均匀,硬度峰值达450HV,而焊缝中心区硬度大致在350-400HV之间,表明此区域可能含Fe3Al较多。

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简介：Atypeofnovelinverterpowersupplysystemforhigh-powertwin-wirepulsedgasmetalarcwelding(GMAW)ispresentedmainlyfordealingwiththedisadvantagesoftheconventionalpowersupplyfortwin-wirepulsedGMAWofwhichtheoutputpowerisgenerallydifficulttoincreaseduetolimitationsofthepowerofsemiconductorsandthepowerdensityofmagneticdevices.Inthepowersuppliesforthemasterandslavearcs,thedigitalsignalprocessor(DSP)TMS320F28335isusedtoformtheDSP-basedsynergiccontrolsystemforparallelhigh-powerpulsedGMAW,whichachieveshigh-poweroutputoftwoparallelinverterscontrolledbyasingleDSP;master-slavecommunicationisachievedbyusingecontrollerareanetwork(eCAN)moduleofDSP,thusrealizinganti-phasepulseoutputofhigh-powertwin-wirepulsedGMAWandreducingtheinterferencebetweentwinarcs.Theexperimentresultsdemonstratethatthedesignedinverterpowersupplysystemforhigh-powertwin-wirepulsedGMAWcanbringabouthigh-powerefficiencyofwelding,stableweldingprocessandproperformationofwelds.

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简介：Inthisstudy，theweldingthermalcyclecurveexhibitedtwotemperaturepeaksinhighheat-inputtwin-wireseparate-poolsubmerged-arcweldingandcoarse-grainedheataffectedzoneexistedintheweldedjoint.Theinclusionsofprimaryweldmetalandcoarse-grainedheataffectedzoneofCe-addedSAWshouldbeAl203,MnO,Si02,TiO,Ce2S3,CeS,Ce202SandCe203.Undertheeffectofweldingthermalcycle,oxy-sulfidesinclusionsofCe,thediameterofwhichwaslessthan2.0|Jim,slightlygrewlarger,butthecompositionandtypeoftheinclusionsdidn，tchange.ThemicrostructureofthelargeheatinputweldmetalhadacicularferritethatCeoxidesulphideparticlesinducednucleationandproeutectoidferrite.Inthecoarse-grainedheataffectedzoneofweldmetal,home-positionprecipitationofacicularferriteandsympatheticacicularferritewerebothobserved.Itwassupposedthatpreviouscrystalcellsofacicularferriteinaustenitegrainpromotedhome-positionprecipitationofacicularferrite.Meanwhile,sympatheticacicularferritetendedtonucleateattheprimaryacicularferritegrainboundaries,wherehighdislocationdensitywaslocated,andgrewinsidetheneighboringcarbon-depletedausteniticregions.Thegranularbainitenucleatedintheausteniticzonewithhighcarboncontentclosetoacicularferriteandsympatheticacicularferrite.

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