学科分类
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14 个结果
  • 简介:Intheproductionofhotextrusionpipes,thebilletwillbeheatedinaninductionfurnace,beforepiercingorextrusion,toacertaintemperature.Theinductionheatingtemperaturefieldprofileinthebilletwillexertaninfluenceonthedeformationprocesses.ThestudyhasdevelopedandataconversionprogramtoconvertthetemperaturedatafrominductionheatingbyANSYStodeformationsimulationsoftwareDEFORM;therefore,notonlytherelativelyaccuratetemperaturefieldcanbemadeavailable,comparedwiththeusuallyassumeduniformtemperaturefield,butalsotheconnectionbetweeninductionheatinganddeformationcanbeestablished,whichisessentialtoevaluatetheprocessingparameters.Numericalsimulationofthepiercingprocessesofdifferenttemperaturefieldsbyinductionheatingwascarriedout,andtheresultshaveshownthatthedifferentinitialtemperaturefieldsinthebilletcanleadtodifferentdeformationcurves,whichindicatesthattheconversionprogramisnecessarytostudytheproductionprocessofhotextrusionpipes.

  • 标签: ANSYS 变形过程 加热温度 感应炉 温度场分布 热挤压管
  • 简介:Temperatureevolutionofaworkingpieceduringhotrollinghasasignificantinfluenceonthemicrostructureandfinalmechanicalpropertiesofthematerial.Asthemeasurementtechnologiesimprove,on-linemeasurementofthetemperatureacrossthestripwidthhasbecomeaccessible,andthusmonitoringandcontrolofthetransversaltemperaturedistributionduringhotrollingcanberealized.Thescanningofthetemperatureacrossthestripwidthcanhelpustounderstandthestateofthetemperaturevariationatthestripedgesandasaresulthelpusimprovethetemperaturehomogeneityofthestrip.Inthispaper,reaearchontemperaturedistributionalongthestripwidthisreviewedfirst,andthenthemechanismofthescanningmeasuringdevicesisintroduced.Withthetemperaturescanningmeasurementdatatakenfromthefinishingmillentrypointandthedowncoilerentrypoint,thetemperaturedistributionatthestripedgesisanalyzed.Itispointedoutthattheroughingprocessisthemaincontributortothetemperatureinhomogeneity.Furthermore,thecontributionoftheedgerheatertothetemperaturehomogeneityisinvestigated.

  • 标签: 横向温度分布 热轧过程 温度均匀性 带钢宽度 地下卷取机 机械性能
  • 简介:Toimprovetheprecisionofthecoilingtemperatureandtheperformanceofthefeedbackcontrolsystemwithlongpuretimedelayonhotstripmills,weanalyzedthedesignprocessoftheDahlinalgorithmindetail.ThecoilingtemperaturecurvescontrolledbythePIDalgorithmandDahlinalgorithmweresimulatedandcompared,whichshowedthatthecontrolprecisionwiththeDahlinalgorithmwashigherthanthatwiththePIDalgorithm.Thatwasfurtherverifiedbytheproductionpractice.

  • 标签: DAHLIN算法 反馈控制系统 卷取温度 热轧带钢 PID算法 应用
  • 简介:High-temperatureperformancetestsofchromium-containingstuffingsandforasteelladlewithdifferentratioswereperformed.Ahigh-temperaturesimulationtestfurnacewasusedtoanalyzetheinfluenceofthecompositionratioofladlefillersandandsinteringtimeonthehigh-temperaturecompressionresistanceofchromium-containingstuffingsandinthetemperaturerangeof1500-1600℃.Theresultsshowthattherefractorinessofladlefillersandwasthelowest(only1610℃)whenthecompositionratioofchromitesandandsilicasandwas6∶4.Moreover,thehigh-temperaturecompressionresistancewashighwhenthecontentofchromitesandwasat70%;theresistanceincreasedwithincreasingsinteringtime.Whenthesinteringtimewasextendedatatemperatureof1600℃,thehigh-temperaturecompressionresistanceofladlefillersandfirstincreasedandthendecreasedafterbeingoverburnt.

  • 标签: 高温性能 引流砂 钢包用 含铬 烧结时间 抗压性能
  • 简介:Opticalmicroscope,stereomicroscope,scanningelectronicmicroscope(SEM)andmechanicalpropertytestingwereusedtoresearchtheeffectsofdifferentquenchingtemperaturesonthemicrostructureandmechanicalpropertiesoftheH13mandrelsteel.Theresultsindicatethatfollowinganincreaseinthequenching,thedegreeofalloyingisenhancedduetothecarbidesdissolvinggraduallyinaustenite,whichimprovesthehardenabilityofthespecimens,aswellastheirroomandhigh-temperaturestrength.Atthesametime,thefracturetoughnessincreasesduetotheincrementofthemartensitenumberandtheinterparticledistanceofthecarbides.However,extremelycoarsegrainandmartensitecandecreasetheimpacttoughness.Optimalperformancecanbeobtainedafterquenchingat1060℃anddoubletemperingat620℃.Consequently,theservicelifeoftheH13mandrelsteelisextendedsignificantly.

  • 标签: 力学性能测试 淬火温度 芯棒钢 H13 显微组织 扫描电子显微镜
  • 简介:Alloyingelements,suchassiliconandmanganese,haveamajorimpactonthephasetransformationpointofsteel.Specifically,manganeseisanelementfortheexpansionandstabilityoftheausteniteregion,whilesiliconcanexpandandstabilizetheferriteregion.Phasetransformationoccursduringthehotrollingprocessforthesteelwithcertainsiliconcontent,whichleadstogreatchangesofthedeformationresistance,therebyaffectingtherollingstability.Consequently,abetterunderstandingofphasetransformationintherollingprocesswillcontributetotheenhancementofproductquality.Inthispaper,theon-linerollingdatawereprocessedbymeansoftheinversecalculationmethod.Inthismethod,thesteeldeformationresistancewithvarioussiliconandmanganesecontentswasobtainedandanalyzedtodeterminethedeformationbehaviorofthesteel,whichcanhelpimprovetheon-linecontrolmodelandenhancethesteelquality.

  • 标签: 低碳钢 滚动式 变形过程 轧制稳定性 温度 合金元素
  • 简介:Expansionisanimportantoperationinthehotextrusionproductionlineofseamlesssteeltubes,whichistoproduceproperhollowbilletsforextrusion.Thebilletgoesthroughinductionheatingbeforeexpandedtoacquireapropertemperature.Inthisstudy,theeffectsofthreetypesofinhomogeneoustemperaturefieldson321stainlesstubesduringtheexpansionprocessweresimulated.Theresultshaveindicatedthatitwasanoptimumtemperaturefiledforexpansion,wherethetemperaturevariedlinearlyalongradialdirectionandthetemperaturewaslowerontheinnersurface.Thistemperaturefieldisbeneficialtoimprovingthestabilityofexpansionandensuringdimensionalaccuracyandincreasingtheutilizationrateoftubularbilletmaterial.

  • 标签: 感应加热 不锈钢管 温度场 空心管坯 挤压生产线 无缝钢管
  • 简介:Thisstudyaimstoinvestigatetheeffectofthe1-stepquenchingandpartitioning(Q&P)processonthemicrostructureandtheresultingVicker’shardnessof0.3C-1.5Si-1.5Mnsteelbyusingin-situdilatometry,opticalmicroscopy(OM),scanningelectronmicroscopy(SEM),X-raydiffractometry(XRD),andVicker’shardnessmeasurement.Systematicanalysesindicatethatthemicrostructureofthespecimensquenchedandpartitionedat150℃,200℃,250℃,and300℃mainlycompriseslathmartensiteandretainedaustenite.Thedilatometrycurveofthespecimenpartitionedat150℃ispresumablyascribedtotheformationofisothermalmartensite.Intheearlystagesofpartitioningat200℃,thenearlyunchangeddilatationcurveiscloselyrelatedtothesynergisticeffectofisothermalmartensiteformationandtransitionalepsiloncarbideprecipitation.Inthelaterstagesofpartitioningat200℃,theslightincreaseinthedilatationcurveisduetothecontinuousisothermalmartensiteformation.Withfurtherincreaseinpartitioningtemperatureto250℃,thedilatationincreasesgraduallyupto3600s,whichisrelatedtocarbonpartitioningandlowerbainiteformation.Partitioningatahighertemperatureof300℃causesarapidincreaseinthedilatationcurveduringtheinitialstages,whichsubsequentlylevelsoffuponprolongingthepartitioningtime.Thisismainlyattributedtotherapiddiffusionofcarbonfromathermalmartensitetoretainedausteniteandcontinuousformationoflowerbainite.

  • 标签: 淬火温度 钢组织 分区 板条马氏体 扫描电子显微镜 膨胀曲线
  • 简介:Thehot-deformationbehaviorofFe-Mn-Ctwinninginducedplasticity(TWIP)steelwasinvestigatedbyconductinghotcompressiontestswithinarecommendedhotrollingtemperaturerangeatvariousstrainrates.Flowresistancecurvesduringhot-deformationwereobtained,andstrainratesensitivitiesandactivationenergiesforplasticdeformationwerecalculatedusingthepowerlaw.ItisfoundthattheadditionofAlandSiclearlyincreasesthepeakstressesforthepresentalloys,especiallyat950℃.ButMnhasaminoreffectonthestress-straincurvesandactivationenergywhenitscontentvariesfrom15mass%to22mass%forthepresentalloys.

  • 标签: 炼钢过程 温度范围 热轧 冶炼技术
  • 简介:Coarsening,embrittlementandcorrosionsensitizationinahightemperatureheat-affectedzone(HTHAZ)arethemajorproblemswhen12%chromiumlowcarbonstainlesssteelisbeingwelded,whichinducethedeteriorationoftheimpacttoughnessatalowtemperatureandintergranularcorrosionresistanceproperty.ThisstudyinvestigatesthecorrespondingmicrostructuresinHTHAZwithdifferentchemicalcompositionsandheatinputsthroughthermalsimulationtests.Theresultsshowthatthemartensitecontentincreaseswiththedescendingofferritefactor(FF)whenFFisbelow9.0andheatinputinfluencesthemicrostructureofhighFFsteelinHTHAZ.Martensiteof12%CrstainlesssteelinHTHAZwithonlyNbstabilizationreticularlydistributesatferritegrainboundaries.

  • 标签: 铬不锈钢 微观结构 热影响区 高温 低碳 低铬
  • 简介:InordertosuppressthesurfacecrackinginducedbyCuduringreheatingandhotrollingprocess,Cuenrichmentanditsmigrationatthesteel-scaleinterfacewasinvestigatedduringheatingofsteelcastattemperaturesbetween1000℃and1200℃inN2-O2andN7-H2Oatmospheres.ForoxidationofCucontainingsteel,CuenrichedphasewasformedbythepreferentialoxidationofFeandtheenrichmentandmigrationbehaviorofCudependsontheoxidationtemperature,steelchemistryandatmospherecondition.NiinsteelinducedtheformationofsolidCuandNienrichedphaseatsteel/scaleinterfaceandinscalelayerandtheformationofunevensteel/scaleinterface,whichsuppressestheCuenrichmentbecauseofextrusionofCuenrichedregionbeforetheformationofliquidphase.Ontheotherhand,SnadditionpromotestheliquidCuformationatsteel/scaleinterfaceandpenetrationintograinboundaryofCuenrichedphasebydecreasingsolidustemperatureandsolubilitylimit.Inaddition,foroxidationat1200℃,thebehaviorofCuatandaroundthesteel-scaleinterfacewasfounddependenttoalargeextentonmorphologyoftheoxidescaleformedduringoxidation.Attheearlystageofoxidation,Cu-richphaseformedandaccumulatedatthesteelscaleinterfaceunderbothO2-N2andH2O-N2atmospheres.Astheoxidationproceeded,however,Cuenrichmentatanditsmigrationfromthesteel-scaleinterfacewerevastlydifferentfordifferentoxidizingatmospheres.InthecaseofO2-N2oxidation,anoxidelayerformedinitiallyatthesteelsurface,butsoonafteragapwasdevelopedatthesteel-scaleinterfaceandgrewinitssize,whichpracticallyseparatedthescalefromthesteelsubstrate.Thescalelayerformedunderthisconditionwasporous.TheCu-richphaseinitiallyformedattheinterfacewasfoundmigratingtothescalelayer,leavingnoCu-richphaseattheinterface.InthecaseofH2O-N2oxidation,however,thescalelayerformedwasdenseandtightlyattachedtothesteelsurface,andtheCurich-phasecontinuedto

  • 标签:
  • 简介:Theeffectsofthesubstratetemperatureonthedepositionandmicrostructureofthe304stainlesssteel(SS)coldgasdynamicspraying(CGDS)coatingswereinvestigated.Itwasfoundthatthehighersubstratetemperaturecouldincreasethedepositionrateofthe304SSparticles,eventheoxidefilmsexistedattheinterface.Therewasacriticaloxidefilmwithathicknessof3-4μmwhichcouldbedestroyedbytheimpactedparticles.Themicro-hardnessandmicrostructureofthe304SScoatingsunderdifferentsubstratepreheatingtemperatureswerealmostthesame.

  • 标签: 304不锈钢 基板温度 沉积温度 预热温度 气体动力 组织行为