简介:Baosteel'ssteelmakinghasdevelopedgreatlyoverthelast30yearsintheareasofhotmetalpretreatment,converter,electricarcfurnace(EAF),secondaryrefining,continuouscasting,stainlesssteelandthecomprehensiveutilizationofresources.Thedevelopmentoftechnologies,suchascleansteelproduction,ruhrstahlheraeus(RH)vacuumrefining,abreakoutpredictionsystemforslabcontinuouscastingandrotarycylinderslagtreatmenthascreatedagoodenvironmentforthedevelopmentofvalue-addedproductsandthecomprehensiveutilizationofresourcesatBaosteel.ThispaperdescribesthedirectionofdevelopmentofBaosteel'ssteelmakinginthefuture.
简介:Theblastfurnaceistheoldestmetallurgicalprocessincommercialuse.Ithasgonethroughgreatimprovementsduringthelastdecadesandnewimportantmodificationsarestillforeseen.Thehugeamountofcoalandcokeneededforreductionofironoreisresultinginemissionsofcarbondioxidethathavetobestronglyreducedtomeettherequirementofminimizingthecarbonfootprint.Allresidualsfromiron-andsteelmakingalsoneedtobetakencareoftomeettherequirementofzerowaste.ThispaperdealswithseveralpotentialimprovementsoftheblastfurnaceprocessbeingdevelopedintheLKABExperimentalBlastFurnaceinLulea,Swedenoverthelastdecade,includingoperationatultralowslagvolume,injectionofBFfluedust,injectionofBOFslag,andtheoxygenblastfurnace.
简介:Steelplaysavitalroleineveryfacetofourlife.LikeDNAinourbody,steelplaysacrucialroleinthedevelopmentofanysociety.Frominfrastructure,defence,transportation,research&developmentandevenindaytodaylife,everywheresteelisused.Percapitaconsumptionofsteelistreatedasanimportantindexforthesocioeconomicdevelopmentofanycountry.Therapidandcontinuinggrowthofsteelindustryduringlastfewdecadesbearstestimonytotheindispensabilityofsteelasavitalresourceforeconomicdevelopment.Thoughsteelasaproductisecofriendly,theprocessofmakingsteelisassociatedwithlotofenergyandenvironmentalramifications.AccordingtoInternationalEnergyOutlook2009,ironandsteelindustryaccountforabout20%ofthetotalindustrialenergyconsumption.Hencethisindustrialsectorcanplayapivotalroletoinfluencetheenergyandenvironmentalscenarioofanycountry.Asaresponsiblecorporatecitizen,SteelAuthorityofIndiaLimited,thelargeststeelproducerinIndia,hastakenvariousinitiativesovertheyearstowardstheprotectionofenvironmentandreductioninenergyconsumption.Thishasresultedinthereductionofenergyconsumptionbyalmost15.45%overaperiodoflast10years.Theinitiativeisalsoevidentinthecompany’sgrowthplanwhichaimsatalmostdoublingtheproductioncapacityinthenearfuturefromtheexistinglevelof13.5Mt/a.ImplementationoftateofitleanechnologieslikeCDQ,TRT,andwasteheatrecoveryfromsinterplants,maximizingCDI&CTIinblastfurnaces,augmentationofpollutioncontroldeviceswithmoreefficientequipmentareontheanvil.Thesereaffirmourcommitmentsforcleanandsustainableenvironment.ThispapergivesanoverviewoftheeffortstakenbySAILovertheyearsforenergyconservationandenvironmentalprotectionwithspecialemphasisonafewprojectslikebyproductfuelforpowergeneration,useofenergyefficientburners,maximizingtheuseofthyristorsinplaceofmotorgenerators,cokedryquenchin
简介:IronmakingatBaosteelhasfocusedonblastfurnacesoverthelast30years.Afterpassingthroughthestagesof'learning','tracking','usage','experimentation','innovation'and'development',Baosteel'sproductioncapacityhasgrownsteadilyanditsstandardoftechnologyisincreasing.Remarkableprogresshasbeenmadeinthetechnologiesofblendingstack,thicklayersintering,lowsiliconandhighanhydroferritesintering,coalblending,andthehighproductivitywithhighpulverizedcoalinjection(PCI)rateandlongcampaignoftheblastfurnaces.Theentireironmakingprocessisdevelopinginthedirectionofhighefficiency,lowenergyconsumption,cleanproduction,andenvironmentalprotectionbecausethezerodischargeofsolidwasteandindustrialsewagehasbeenachieved.After20yearsofdevelopment,Baosteelhasbecomeamodernizedironproducerwithanannualcapacityof28.85Mtofsinter,7.26Mtofcokeand22.50Mtofhotmetal(PugangCorexfurnaceoutputincluded),anditsmaineconomicandtechnologicalindiceshavereachedaworld-classlevel.
简介:Themainfailuremodesoftubingandcasingincurrentserviceconditionsarerepresentedinthisstudy.Theprogressofthetubingandcasingapplicationtechnologyandtheproblemsthatshouldbefocusedonduringapplicationareintroduced,withspecialattentionpaidtothereliabilityofthepipestringdesignandtheconnectionsealingproperties.Thenecessaryworkthatshouldbeundertakeninfutureresearchisalsosummarized.
简介:Sincethe2050mmhotstripmillwasputintooperationin1989,Baosteelhasmadegreatachievementsinincreasingproductivity,developingnewprocesstechnologiesandsteelproductsandimprovingproductquality.Inthepast18yearsfrom1989to2007,Baosteelhasconstructedfivehotstripmillswithatotalannualcapacityof19.8Mt.Indicesfortechnologystandards,productcategoriesandsteelgrades,productquality,bothtechnicallyandeconomically,taketheleaddomesticallyorreachedtheworldclasslevel.Astherearemanyhotstripmillsthatexpectedtobeputintooperationbytheendof2010,theoverallannualcapacitywillexceed30Mt,andtheproductwillcovergrainoriented(GO)Sisteelsandalloyedsteels.
简介:MaterialFlowAnalysis(MFA)isacrucialinstrumentforsustainabledevelopmentandcreatingindustrialecologysystem.MFAstudiescouldbalanceandanalyzethesources,flows,andconsumesofspecificmaterialsorsubstances.TheresultsofMFAstudiescouldsupportthestrategiesordecisionsmakingforenergy,resource,andwastemanagement,especiallyachievingsustainableresourcemanagement.AtCSC,thedynamicsimulatingsoftware,STELLA,isusedtodevelopaMFAmodelforscenarioanalysis.CSCalsousesthefreewareSTAN2.0asatoolforvisualizingandsimulatingmaterialflowsandstocks.CasestudiesofgreenhousegasesMFAforintegratedsteelworksareconducted.Theresultsshowedthatthecarboncontentofhot-metalisanimportanthiddenflowforbalanceanalysis,andthedifferentGHGemissionscenariosandmitigationactionscenariosareassessed.Inaddition,theIron-makingGHGI/OMFAModel,basedonworldsteelGlobalSteelSectorApproach(GSSA),isdevelopedforcalculatingtheCO2andenergyintensityofcokemaking,sintering,andBFprocesses.ThisMFAmodelwasusedtoanalyzetheCO2reductionpotentialforiron-makingprocess.ThecasesconductedforMFAapplicationsatCSCweresuchasgreenhousegas,zinc,etc.Inthefuture,CSCisgoingtodevelopa'CSCEnvironmentManagementandDecisionSupportingSystem'whichcombineMFA,LCA(lifecycleassessment),andenvironmentriskassessment.Thissupportingsystemexpectstopromotingenergyefficiencyandbestresourceuse,supportingenvironmentpolicymaking,creatingenvironmentalinformationvalue,etc.
简介:Baosteel's5mheavyplateplantwassuccessfullytestedonMarch1,2005.Sincethen,theHeavyPlatePlantofBaosteel(hereinafterreferredtoas'theplant')hasbeenencouragingitsemployeestostudyandtracetheadvancedheavyplatetechnologies,tryingtofindouttherulesofheavyplateproductionanditsqualitycontrol.TheplanthasgraduallymasteredthismodernheavyplateplantandensuredthatBaosteel'sproductionofheavyplatesgrewyearbyyear,with1.41Mtproductputinstoragein2007.Theplanthasfocusedondevelopingnewtechnologiesandproducts,meanwhileenhancingitscapacity.Ithasproducedaseriesofplateproducts,whichcanbeusedinmanufacturingshiphulls,pipelines,bridges,buildings,boilersandpressurevessels.